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UP 3030

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Uniport 3030
Uniport 3030
Product
Guide
September 2011
Uniport 3030
1
.
1
.
Concept
.
The
Uniport
3030
is
a
new
generation
of
self
-
propelled
sprayers
from
Jacto
.
Designed
within
the
most
modern
techniques
of
manufacturing,
logistics
and
technology
application,
bringing
many
benefits
to
the
whole
chain
from
factory
to
customer
.
Premises
:
•
Customers
Requirement
(QFD)
–
248
interviews
(including
USA)
•
Productivity
(ha/hour)
•
Operational
cost
(
$
/ha)
•
Spray
Quality
•
Comfort
and
safety
•
Modular
concept
:
•
Quality
assurance
(module
quality
is
checked
before
final
assemble)
•
Simple
final
assembling
•
Simplified
logistic
solution
:
•
Reduce
logistic
cost
•
Easy
outsourcing
1. Uniport 3030
Uniport 3030
1
.
1
.
Logistic
Solution
(SKD)
:
Designed
to
allow
transport
2
machines
in
2
x
40
ft
HC
container
.
1. Uniport 3030
Uniport 3030
1
.
2
–
Assemble
Line
for
CKD
Projeto MD
•
2 Stages
•
2 Assemblers
•
Capacity: 305 machines/year
•
Takt
time = 311 min
•
Required Area = 400m
2
Uniport 3030
•
300 liters rinse tank
(79 gal) •
3000 liters Tank (794 gal)
HYDROSTATIC TRANSMISSION:
•
Hydrostatic Intelligent Transmission 4x4
•
Electronic controlled
•
Planetary final drive
•
ABS break system
ELECTRONIC ENGINE:
•
Cummins Tier III Engine •
243 hp at 2500 rpm
•
B20 approved
AXLES:
•
Hydraulic tread width adjustment from 2,60 to 3,5 m (102 to 138 in)
•
Two positions adjustable Ground Clearance :
•
1,55 m and 1,75 m (61 to 69 in)
•
Pneumatic Independent Suspension
•
Tires options:
•
380/90 R46
•
13.6 x 36 R1
1. 2. Product Presentation
STATE OF ART JACTO SPRAY SYSTEM:
•
Electronic controlled Spray Piston Pump
•
Re
-
circulating Spray System with Automatic Calibration
•
Automatic control of individual nozzle
WIDE BOOM: •
2 options Booms width: 28 or 32 m (92 or 105 ft)
•
Boom height from 0,50 m to 2,70 m (with 380/90 R46 tires) -
19 to 106 in
•
Boom active suspension
SPECIAL STEEL CHASSIS:
•
High strength
•
Low weight
COMFORTABLE AND SAFE CAB:
•
Pressurized Cab
•
Digital air conditioning
•
Activated carbon air filter
LIGTH WEIGHT:
•
Empty: 8.900 kg (19.580 lb)
•
Full tanks: 12.500 kg (27.500 lb)
Uniport 3030
1. 2. Product Presentation
Uniport 3030
2
.
1
.
Engine
Cummins
QSB
6
.
7
turbo
after
cooler
•
Power
:
243
hp
at
2500
rpm
•
Displacement
:
6
.
7
L
•
Electronic
Injection
System
•
Tier
III
emissions
standards
•
Approved
for
B
20
biodiesel
(until
20
%
)
Modern
Concept
:
•
Fuel
economy
•
Environmentally
friendly
•
Service
network
2. Power Train
Uniport 3030
2
.
2
.
Hydrostatic
transmission
(pump,
wheel
motors
and
final
drives)
•
Intelligent transmission with automatic traction control to each wheel through sensors that identify the torque demand.
пѓј
Allows travel in different terrain conditions
пѓј
Keeps track alignment
пѓј
Long life of components
•
Wheel
motors
with
anti
-
slip
control
пѓј
Superior
traction
.
•
Final
drives
with
planetary
gear
reduction
•
ABS
Break
System
пѓј
Increase
the
operator
safety
2. Power Train
Uniport 3030
3
.
1
.
Features
Uniport
3030
chemical
circuit
has
a
innovated
spray
system
developed
to
facilitate
de
spray
operation,
increase
the
reliability,
high
precision
rate
and
reduced
maintenance
.
It
has
a
modern
system
of
individual
nozzle
control
along
the
boom
.
Operating
System
3. Spray System
Uniport 3030
3. Spray System
suction line
pression
line
return line
Uniport 3030
Recirculant
Circuit
:
•
Availability of working real pressures near nozzles.
пѓј
Quality of applications even in beginning of crops and boundaries.
•
Allows complete filling spray circuit with defensive before the spraying begins
•
Cleaning of circuit more efficient •
Calibration with real chemical density and automatically.
пѓј
improved accuracy
пѓј
less environmental contamination
Piston
pump
with
electronic
control
:
•
High accurate control of spray rate
•
Quick response to speed variation
3. Spray System
Uniport 3030
3. Spray System
Individual nozzles control:
•
minimize overlaps and gaps during spray operation
•
ability to set the size of the application range.
System Benefits:
•
ease
of
operation
•
increases
the
reliability
and
accuracy
of
spray
rate
•
“maintenance
free”
flowmeter
-
more
precision
•
no spray central command –
simplicity, easy maintenance
Uniport 3030
3.2. Main Tank:
•
Maximum capacity of 3000 liters (794 gal)
•
Made of injected fiberglass (RTM)
пѓј
Uniform thickness
пѓј
High resistance
пѓј
Smooth internal and external finishing
•
Empty level sensor
•
Mechanical agitator with electronic rotation control (100 to 540 rpm)
3. Spray System
Uniport 3030
3.3 Spray Pump:
•
Piston Pump with 2 options: 190 or 300 l/min (50 or 79 gal/min) •
Able to apply liquid fertilizer
•
Automatic rpm control
•
Easy maintenance access
•
Robust and low maintenance
•
Accurate control of chemical flow
•
High working pressure
3. Spray System
Uniport 3030
3.4. Back frame / Boom / Spraying Branch / Nozzle holder
Back frame:
•
Works with concept of parallel arms.
•
Boom height from 0,50 m to 2,70 m (19 to 106 in) with tire 380/90 R46
•
Trapezoidal Suspension design concept
3. Spray System
PARALLEL ARMS
Uniport 3030
3.4. Back frame / Boom / Spraying Branch / Nozzle holder
Back frame:
•
Boom connections sensors for fine tuning of boom alignment
пѓј
Ensure better alignment of the boom
пѓј
Superior quality of application
3. Spray System
Uniport 3030
3.4. Back frame / Boom / Spraying Branch / Nozzle holder
Back frame
•
Intelligent suspension with three level of automatic adjustment (soft, medium and hard)
пѓј
Interacts with the boom sensor and tilt meter
пѓј
Provides good stability in control of boom height for any condition
•
Allow manual damping level adjustment when spray with boom sensor off
3. Spray System
Uniport 3030
3.4. Back frame / Boom / Spraying Branch / Nozzle holder
Booms:
•
High mechanical strength steel
пѓј
light weight
Spraying Branch: •
1” diameter stainless steel, no welding
пѓј
Corrosion resistance
пѓј
Long life
пѓј
Ease maintenance
Nozzle holder:
•
Quadruple nozzle holder (with quick coupler) with automatic control of opening and closing of nozzles.
пѓј
Reduces overlap allowing chemical savings
пѓј
Reduces environmental impacts
3. Spray System
Uniport 3030
4.1. Operator Safety
•
Pressurized cabin guarantees clean air inside
•
Retractable seat belt in the operator
Вґ
s seat
•
Automatic ladder follows safety standards, with steps antislip
and handrails in circulation areas.
•
Digital air conditioning with activated carbon filter.
4. Cabin
Uniport 3030
4.2.
Facilities operation:
•
Multifunction joystick
•
Single display, color touch screen
•
Training seat
•
Ladder with hydraulic folding
4. Cabin
Uniport 3030
4.3.
Comfort:
•
Ergonomic joystick and armrest
пѓј
Better comfort
пѓј
Less operator fatigue
•
Front positioning of the cab allows
пѓј
Broad overview of the crop
пѓј
Facilitates the operator to perform maneuvers and displacements
•
Digital air conditioning (cooler / heater) пѓј
With 6 air vents
•
Pneumatic suspension seat
пѓј
comfort to operator on long working
4. Cabin
Uniport 3030
Information display (operational screen)
Uniport 3030
Information display (screen operational data)
Uniport 3030
Information display (instruments)
Uniport 3030
Information display (set limit velocity)
Uniport 3030
Information display (rate ajustment/chemical mixer/work pressure)
Uniport 3030
Informations display (open/close booms)
Uniport 3030
5.1.
Suspension
•
Pneumatic
and
independent
•
Automatic
control
to
maintain
constant
ground
clearance
пѓј
Provides
better
boom
stability
пѓј
Higher
quality
application
пѓј
Higher
operating
capacity
пѓј
Operator
comfort
5. Vehicle
Uniport 3030
5.2.
Chassis
•
High torsional
strength and flexibility
•
Low weight
•
Reinforces critical points, without welds 5. Vehicle
Uniport 3030
5.2.
Chassis
5. Vehicle
Uniport 3030
6.1.
Facilities maintenance
•
Self
-
lubricated bushings avoiding daily lubrication
пѓј
time savings
пѓј
increases reliability
•
Easy access to the engine
пѓј
daily inspections
пѓј
cleaning radiator
•
Failure diagnostics tools on display
6. Maintenance
Uniport 3030
7.1.
Features Automatic / Manual
The Uniport 3030 has several functions that can operate in automatic or manual control:
•
spray calibration
•
ladder drive •
spray control
7.2.
Operator
Safety
The engine and transmission systems are monitored to ensure the safety of the operator, if any problem is detected the system assume the “safe mode” (speed limit of 10 km/h).
7. Safety
Uniport 3030
8
.
1
.
Temperature
and
Humidity
Sensor
/
Weather
Station
Provides
some
weather
information
to
the
monitor
:
пѓј
temperature
.
пѓј
relative
humidity
.
пѓј
Wind
speed
.
(only
weather
station)
пѓј
Pressure
.
(only
weather
station)
пѓј
Dew
point
.
(only
weather
station)
Allow
set
the
display
limits
for
the
alarms
:
пѓј
minimum
and
maximum
temperature
.
пѓј
relative
humidity
minimum
and
maximum
.
пѓј
maximum
wind
speed
.
(only
weather
station)
8. Optional
Uniport 3030
Internet
Telemetry Module
+
Wireless Router
Cellular signal
Farm structure
Field
Portal Otmis
Computer
Network
Wireless
Memory card: Monitor
Customer without telemetry module
9. Optional
9
.
2
.
Telemetry
Several operational information, including occurrences of alarms during the work, can be stored on SD card on display and can also be transmitted by telemetry to view the information by Otmis
maps providing information machine operating in a PC type computer with access Internet.
Автор
ygorovoy
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