Uniport 3030 Uniport 3030 Product Guide September 2011 Uniport 3030 1 . 1 . Concept . The Uniport 3030 is a new generation of self - propelled sprayers from Jacto . Designed within the most modern techniques of manufacturing, logistics and technology application, bringing many benefits to the whole chain from factory to customer . Premises : вЂў Customers Requirement (QFD) вЂ“ 248 interviews (including USA) вЂў Productivity (ha/hour) вЂў Operational cost ( $ /ha) вЂў Spray Quality вЂў Comfort and safety вЂў Modular concept : вЂў Quality assurance (module quality is checked before final assemble) вЂў Simple final assembling вЂў Simplified logistic solution : вЂў Reduce logistic cost вЂў Easy outsourcing 1. Uniport 3030 Uniport 3030 1 . 1 . Logistic Solution (SKD) : Designed to allow transport 2 machines in 2 x 40 ft HC container . 1. Uniport 3030 Uniport 3030 1 . 2 вЂ“ Assemble Line for CKD Projeto MD вЂў 2 Stages вЂў 2 Assemblers вЂў Capacity: 305 machines/year вЂў Takt time = 311 min вЂў Required Area = 400m 2 Uniport 3030 вЂў 300 liters rinse tank (79 gal) вЂў 3000 liters Tank (794 gal) HYDROSTATIC TRANSMISSION: вЂў Hydrostatic Intelligent Transmission 4x4 вЂў Electronic controlled вЂў Planetary final drive вЂў ABS break system ELECTRONIC ENGINE: вЂў Cummins Tier III Engine вЂў 243 hp at 2500 rpm вЂў B20 approved AXLES: вЂў Hydraulic tread width adjustment from 2,60 to 3,5 m (102 to 138 in) вЂў Two positions adjustable Ground Clearance : вЂў 1,55 m and 1,75 m (61 to 69 in) вЂў Pneumatic Independent Suspension вЂў Tires options: вЂў 380/90 R46 вЂў 13.6 x 36 R1 1. 2. Product Presentation STATE OF ART JACTO SPRAY SYSTEM: вЂў Electronic controlled Spray Piston Pump вЂў Re - circulating Spray System with Automatic Calibration вЂў Automatic control of individual nozzle WIDE BOOM: вЂў 2 options Booms width: 28 or 32 m (92 or 105 ft) вЂў Boom height from 0,50 m to 2,70 m (with 380/90 R46 tires) - 19 to 106 in вЂў Boom active suspension SPECIAL STEEL CHASSIS: вЂў High strength вЂў Low weight COMFORTABLE AND SAFE CAB: вЂў Pressurized Cab вЂў Digital air conditioning вЂў Activated carbon air filter LIGTH WEIGHT: вЂў Empty: 8.900 kg (19.580 lb) вЂў Full tanks: 12.500 kg (27.500 lb) Uniport 3030 1. 2. Product Presentation Uniport 3030 2 . 1 . Engine Cummins QSB 6 . 7 turbo after cooler вЂў Power : 243 hp at 2500 rpm вЂў Displacement : 6 . 7 L вЂў Electronic Injection System вЂў Tier III emissions standards вЂў Approved for B 20 biodiesel (until 20 % ) Modern Concept : вЂў Fuel economy вЂў Environmentally friendly вЂў Service network 2. Power Train Uniport 3030 2 . 2 . Hydrostatic transmission (pump, wheel motors and final drives) вЂў Intelligent transmission with automatic traction control to each wheel through sensors that identify the torque demand. пѓј Allows travel in different terrain conditions пѓј Keeps track alignment пѓј Long life of components вЂў Wheel motors with anti - slip control пѓј Superior traction . вЂў Final drives with planetary gear reduction вЂў ABS Break System пѓј Increase the operator safety 2. Power Train Uniport 3030 3 . 1 . Features Uniport 3030 chemical circuit has a innovated spray system developed to facilitate de spray operation, increase the reliability, high precision rate and reduced maintenance . It has a modern system of individual nozzle control along the boom . Operating System 3. Spray System Uniport 3030 3. Spray System suction line pression line return line Uniport 3030 Recirculant Circuit : вЂў Availability of working real pressures near nozzles. пѓј Quality of applications even in beginning of crops and boundaries. вЂў Allows complete filling spray circuit with defensive before the spraying begins вЂў Cleaning of circuit more efficient вЂў Calibration with real chemical density and automatically. пѓј improved accuracy пѓј less environmental contamination Piston pump with electronic control : вЂў High accurate control of spray rate вЂў Quick response to speed variation 3. Spray System Uniport 3030 3. Spray System Individual nozzles control: вЂў minimize overlaps and gaps during spray operation вЂў ability to set the size of the application range. System Benefits: вЂў ease of operation вЂў increases the reliability and accuracy of spray rate вЂў вЂњmaintenance freeвЂќ flowmeter - more precision вЂў no spray central command вЂ“ simplicity, easy maintenance Uniport 3030 3.2. Main Tank: вЂў Maximum capacity of 3000 liters (794 gal) вЂў Made of injected fiberglass (RTM) пѓј Uniform thickness пѓј High resistance пѓј Smooth internal and external finishing вЂў Empty level sensor вЂў Mechanical agitator with electronic rotation control (100 to 540 rpm) 3. Spray System Uniport 3030 3.3 Spray Pump: вЂў Piston Pump with 2 options: 190 or 300 l/min (50 or 79 gal/min) вЂў Able to apply liquid fertilizer вЂў Automatic rpm control вЂў Easy maintenance access вЂў Robust and low maintenance вЂў Accurate control of chemical flow вЂў High working pressure 3. Spray System Uniport 3030 3.4. Back frame / Boom / Spraying Branch / Nozzle holder Back frame: вЂў Works with concept of parallel arms. вЂў Boom height from 0,50 m to 2,70 m (19 to 106 in) with tire 380/90 R46 вЂў Trapezoidal Suspension design concept 3. Spray System PARALLEL ARMS Uniport 3030 3.4. Back frame / Boom / Spraying Branch / Nozzle holder Back frame: вЂў Boom connections sensors for fine tuning of boom alignment пѓј Ensure better alignment of the boom пѓј Superior quality of application 3. Spray System Uniport 3030 3.4. Back frame / Boom / Spraying Branch / Nozzle holder Back frame вЂў Intelligent suspension with three level of automatic adjustment (soft, medium and hard) пѓј Interacts with the boom sensor and tilt meter пѓј Provides good stability in control of boom height for any condition вЂў Allow manual damping level adjustment when spray with boom sensor off 3. Spray System Uniport 3030 3.4. Back frame / Boom / Spraying Branch / Nozzle holder Booms: вЂў High mechanical strength steel пѓј light weight Spraying Branch: вЂў 1вЂќ diameter stainless steel, no welding пѓј Corrosion resistance пѓј Long life пѓј Ease maintenance Nozzle holder: вЂў Quadruple nozzle holder (with quick coupler) with automatic control of opening and closing of nozzles. пѓј Reduces overlap allowing chemical savings пѓј Reduces environmental impacts 3. Spray System Uniport 3030 4.1. Operator Safety вЂў Pressurized cabin guarantees clean air inside вЂў Retractable seat belt in the operator Вґ s seat вЂў Automatic ladder follows safety standards, with steps antislip and handrails in circulation areas. вЂў Digital air conditioning with activated carbon filter. 4. Cabin Uniport 3030 4.2. Facilities operation: вЂў Multifunction joystick вЂў Single display, color touch screen вЂў Training seat вЂў Ladder with hydraulic folding 4. Cabin Uniport 3030 4.3. Comfort: вЂў Ergonomic joystick and armrest пѓј Better comfort пѓј Less operator fatigue вЂў Front positioning of the cab allows пѓј Broad overview of the crop пѓј Facilitates the operator to perform maneuvers and displacements вЂў Digital air conditioning (cooler / heater) пѓј With 6 air vents вЂў Pneumatic suspension seat пѓј comfort to operator on long working 4. Cabin Uniport 3030 Information display (operational screen) Uniport 3030 Information display (screen operational data) Uniport 3030 Information display (instruments) Uniport 3030 Information display (set limit velocity) Uniport 3030 Information display (rate ajustment/chemical mixer/work pressure) Uniport 3030 Informations display (open/close booms) Uniport 3030 5.1. Suspension вЂў Pneumatic and independent вЂў Automatic control to maintain constant ground clearance пѓј Provides better boom stability пѓј Higher quality application пѓј Higher operating capacity пѓј Operator comfort 5. Vehicle Uniport 3030 5.2. Chassis вЂў High torsional strength and flexibility вЂў Low weight вЂў Reinforces critical points, without welds 5. Vehicle Uniport 3030 5.2. Chassis 5. Vehicle Uniport 3030 6.1. Facilities maintenance вЂў Self - lubricated bushings avoiding daily lubrication пѓј time savings пѓј increases reliability вЂў Easy access to the engine пѓј daily inspections пѓј cleaning radiator вЂў Failure diagnostics tools on display 6. Maintenance Uniport 3030 7.1. Features Automatic / Manual The Uniport 3030 has several functions that can operate in automatic or manual control: вЂў spray calibration вЂў ladder drive вЂў spray control 7.2. Operator Safety The engine and transmission systems are monitored to ensure the safety of the operator, if any problem is detected the system assume the вЂњsafe modeвЂќ (speed limit of 10 km/h). 7. Safety Uniport 3030 8 . 1 . Temperature and Humidity Sensor / Weather Station Provides some weather information to the monitor : пѓј temperature . пѓј relative humidity . пѓј Wind speed . (only weather station) пѓј Pressure . (only weather station) пѓј Dew point . (only weather station) Allow set the display limits for the alarms : пѓј minimum and maximum temperature . пѓј relative humidity minimum and maximum . пѓј maximum wind speed . (only weather station) 8. Optional Uniport 3030 Internet Telemetry Module + Wireless Router Cellular signal Farm structure Field Portal Otmis Computer Network Wireless Memory card: Monitor Customer without telemetry module 9. Optional 9 . 2 . Telemetry Several operational information, including occurrences of alarms during the work, can be stored on SD card on display and can also be transmitted by telemetry to view the information by Otmis maps providing information machine operating in a PC type computer with access Internet.