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Патент USA US2121617

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’ Patented June 21, 1938
‘ 2,121,617
UNITED STATES ‘PATENT OFFICE ,
James ‘Herbert Werntz, Wilmington, Del_., as
signor to E. I. du Pont de Nemours it Com
_ nanmwi lmingto11, Del., a-corporation of Dela
ware
No Drawing. Application June 10, 192.7,
Serial No. 147,486
17 Claims. (c1. zoo-99.12) ',
This invention relates to new chemical com
sodium sulphate, ?ltered, and the ether evapo
pounds, their methods of production and their rated at room temperature. 19 parts by weight
' technical uses. and more particularly to the. of a light colored, syrupy, product was obtained
manufacture-and utilization of secondary straight after drying over phosphorus pentoxide in a vac-
5 chain alkyl esters of mono-sulphato-polycarbox
ylic acids wherein the alkyl groups contain 6
or more carbon atoms and the sulphato-poly
carboxylic acids contain less than 15' carbon
atoms and have no hydroxyl substituents.
10
This application is a continuation-in-part of
my co-pending application, Serial Number 757,
465, ?led December 14, 1934, which became U. S.
Patent No. 2,104,782 on January 11, 1938.
. This invention has as an object‘the prepara
15 tion of a number of new chemical compounds
which have surface active properties. A fur
ther object is to manufacture these new chemi
cal. compounds by novel and easily conducted
processes from relatively inexpensive raw ma
20 terials.
uum desiccator.
,
The sodium di(octyl-2) sul- 5
phato-succinate analyzed 6.4% sulphur indicat
ing a purity greater than 92%.
This’product
was found to be a very e?icient wetting agent
for cotton yarn.
_
Example 2
-
_
10
Sodium di(octyl-3) sulphat0-succmate.-17.9
parts by weight'of di(octy1-3) malate was dis
solved in '72 parts by weight of anhydrous ethyl
ether and sulphated with 6.4 parts by weight
of chlorosulphonic acid under the conditions de
scribed in the. preceding example for the prep
aration of sodium di(octyl-2) sulphato-succinate.
23 parts by weight of sulphated ester were ob‘
tained which analyzed 6.4% sulphur and indi- .
A still further object is to apply these _
cated a purity greater than 91%. This'product
new compounds in various connections wherein is an e?‘icient wetting agent for cotton textiles.
surface active compounds are. commonly em
The di(octyl-=3) malate was prepared by esteri
ployed. Other objects will appear hereinafter.
tying
octanole'3 with malic acid using a catalytic
These objects are accomplished by the follow
amount of paratoluene sulphonic acid and ethyl
25 ing invention which relates generally to the - ene
dichloride as the solvent for removing the 25
_ production of secondary straight chain dialkyl
water liberated during the course of the reac-_
esters of aliphatic mono-sulphato-dicarboxylic tion.
The product was puri?ed by washing the
acids wherein the alkyl groups contain 6 or more
ethylene
solution with water and dis
carbon atoms and the sulphato-dicarboxylic acids tilling oil?dichloride
the ethylene dichloride. The product
30 contain less than 15 carbon-atoms and have was a water-white oil, and was therefore not dis- 3°
no hydroxyl substituents. In the preferred em
tilled prior to the sulphation.
bodiment these objects are accomplished by the
Example 3
production of esters oi’ aliphatic mono-sulphato- '
.s
dicarboxylic acids having from 3 to 6 carbon
35 atoms and having no hydroxyl substituents with
secondary straight chain aliphatic alcohols hav
ing 6 or more carbon atoms.
The following examples will serve to illustrate
this invention.
4°
'
Example 1
Sodium dKOCtl/l-Z) .iulphato-succinateL-l'ly
parts by weight of di(octyl-2)_vmalate, which
boiled at 170-173° C. at 3 mm., was dissolved
46 in 72 parts by weight of anhydrous ethyl ether,
and \the solution placed in a reaction vessel
'
Sodium di(he:cyl-3) sulphato-succinate.—15.l
parts by weight of di(h’exyl-3) malate, which 35
distilled at 150-155° C. at 2 mm., was dissolved '
in 36 parts by weight of anhydrous ethyl ether,
and the solution placed in a reaction vessel
equippedwith an agitator, dropping funnel, and
thermometer. A solution of 5.84 parts by weight 40
of chlorosulphonic acid was prepared by dissolv
ing the acid. in 36 parts. by weight of anhydrous
ethyl ether, and the acid solution allowed to
drop slowly into the solution of the ester. After
addition 01' the acid, the solution was stirred for 45
an additional 2 hours at about 0° C. It was then
equipped with an- agitator, thermometer and I poured into 200 grams of ice and neutralized
dropping funnel. 5.84 parts by weight of chloro
sulphonic acid were added slowly to the ether
50 solution maintained at 0° C. by means of an ice
bath. The reaction mixture was stirred 2%
hours, then poured intb' ice water, and neutral
ized with a 4% aqueous sodium hydroxide solu
tion. The aqueous solution was extractedwith
so ether, the ether extract dried with anhydrous
with a 4% aqueous sodium hydroxide solution.
The sulphated ester was only-sparingly soluble
in ethyl ether, so the ether layer was removed 50
and the sulphated ester in the aqueous solution
evaluated as a‘wetting agent. It displayed wet
ting properties for cotton textiles but in this
respect was inferior to sodium di(octyl-3) sul
phato-succinate.
55
2,121,817
2
‘ The esters which are to be sulphated may be
prepared from any secondary straight chain
aliphatic alcohol containing 6 or more. carbon
atoms. Such secondary aliphatic alcohols may
be obtained by hydrating straight'chain olefin!
such as those produced by the cracking of pe
troleum products followed by separation of the
branched chain olefins. vA few of the secondary
normal secondary alcohol containing 6 or more
carbon atoms and the other carboxyl group with
a dissimilar alcohol such as ethanol, butanol,
cyclohexanol, normal octanol, 2-ethylhexano1-l,
4-methyl hexanol-l, etc. I at present prefer to
prepare the esters which are to be sulphated by
esterifying both of the carboxyl groups of a
monohydroxy dicarboxylic acid containing from
3 to 6 carbon atoms-especially malic acid—
with a secondary straight chain aliphatic alcohol 10
' straight chain aliphatic alcohols which are use
10 ful in this connection are the various isomeric
containing? or more carbon atoms.
normal secondary hexanols, heptanols, octanols,
nonanols, decanols, undecanols, dodecanols, tri
,
Estersprepared as indicated in the preceding
paragraph or by any other suitable method may
decanols, ~tetradecanola, pentadecanols, hexane-
canols, heptadecanols, and octadecanols, speci?c be sulphated by means of such sulphating agents 15
as concentrated sulphuric acid, oleum, chloro
15 examples of which are hexanol-3, ,heptanol-Z.
v‘sulphonic acid, pyridine sulphuric’ acid, etc.
> octanol-2, octanoL-S, nonanol-ii, nonanol-4. non
Sulphation may be carried out in the presence of
anol-5, decanol-5, undecanol-Ii, undecanol-G, tri
or'diluents, such as water, aliphatic-hy
decanol-‘7, pentadecanol-B, heptadecanol-_4, etc. solvents
In the preparation of wetting agents for cotton drocarbons, ethyl ether, carbon tetrachloride, ni 20
trobenzene, trichloroethylene, symmetrical di
20 textiles, it‘is preferred to prepare the esters which
chloro-ethyl ether, etc. ' Sulphation is advisably
'_are to be sulphated from straight chain second
carried out within the temperature range of from ..
ary alcohols containing from 6 to 10 carbon
atoms. Starting out in this manner, there may
-20° C. to 35° C. in order to avoid-the formation
‘of sulphonic acids. As indicated by the above
examples, it is preferred to carry out the sulpha 25
be obtained secondary straight chain dialkyl
25 esters of sulphatosuccinic acid wherein the alkyl
tion in dry ether solution by meansToI chloro
sulphonic acid at a temperature of about 0° C.
Sulphated'esters produced in accordance with
the ‘foregoing directions are usually neutralized
groups contain from 6 to 10 carbon atoms. In
place of individual alcohols, mixtures thereof
may be used, the various components of which
may vary from traces to major fractions.
While the esters which are to be sulphated
may be made from any monohydroxy polycar
boxylic acid which contains less than 15 carbon
atoms,'lt is preferred to use acids having from 3
to 8 carbon atoms. Aromatic acids, such as 3
35
with salt-forming compounds or bases, which 30
may be inorganic or organic. .All of the free acid
groups present in the molecule may be reacted
with such bases, although it is contemplated that
products containing a'free ‘sulphate or carboxyl
group may be produced and utilized. It is gen-‘ 35'
hydroxy crthophthalic and 4-hydroxy ortho
erally preferred to neutralize the sulphated esters
phthalic, and tricarboxylic acids, such as citric,
may be used in this connection, but generally
40
with an alkali metal hydroxide, such as sodium
hydroxide, in order to obtain their alkali metal
they are notv to be preferred; For instance, a
salts. I may also use inorganic bases such as
di(octyl-2) hydroxy phthalate-may be prepared 'soda
ash, ammonium hydroxide, potassium hy
from one of the hydroxy phthalic acids and con
I vertedwith ,chlorosulphonic acid to a di(octyl-2)
vsulphato-phthalate.
, ,droxide', lithium hydroxide, magnesium hydrox
It is generally preferred,
however, to make the ‘esters which are to be
sulphated from aliphatic monohydroxy dicar-z
ide, calcium hydroxide, and barium hydroxide for
neutralizing the sulphated esters. Amines such
as aniline, toluidine, cyclohexyl amine, pyridine,
piperidine, dim'ethyl amine, ethyl amine, di
45 boxylic acids containing from 3 to 6 carbon atoms _ ethanol amine, butyl amine, triethanol amine, '
such as tartronic, malic‘, methyl tartronic, ethyl
tartronic, beta-methyl‘malic, alpha-hydroxy glu->
taric, beta-hydroxy glutaric, alpha-hydroxy
adipic, beta-beta-dimethyl malic, beta-ethyl
60 malic, etc. . At present I prefer to use malic acid
for preparing the esters to be sulphated above
any of the other acids mentioned'in this para
graph.
-
’
,
Esters which are to be sulphated may be pre
pared by any method known to the art, e. g., by
reacting the alcohol or the alkali metal alcoholate
with the acid, acid chloride, or acid anhydride,
or by ester interchange. Usually the esters to
45
glucamine, methyl glucamine, etc. may also be
used for'neutralizing, these sulphated esters.
When in the claims I refer to esters of mono
sulphato-polycarboxylic acids, it is to be under
stood that such an expression generically de
notes the sulphated esters comprehended by the
present invention irrespective of whether or how
the sulphated esters may be neutralized.’
By the expression “ester of a mono-sulphate
polycarboxylic acid", I refer to esters in which
be‘ sulphated are prepared by csterifying all'of
60 the carboxyl groups of the particular polycar
boxylic acid employed with a secondary straight
chain aliphatic alcohol containing 6 or more
carbon atoms. Esters which are to be sulphated
may also be made in which only one of the
65 carboxyl groups is esteri?ed with a secondary
, straight chain alcohoLhaving 6 or more car
bon atoms.
Each of the carboxyl groups of a
dicarboxylic acid may be esteri?ed with the same .
or with different alcohols. In the case of the
70 esters employed for making the products de '
scribed in‘ the above examples, both of the car
boxyl groups of the acid have been esteri?ed with
‘the same secondary alcohol. Esters to be sul
phated may also be obtained by esterifying one
‘75 carboxyl group of a dicarbom'iic acid with a
,
55
one neutralized or unneutralized sulphate group
is attached to a carbon atom on the acid residue.
The new compositions covered in this case be-,
long to the class of surface active or capillary’
active materials in that they have colloidal prop
erties and may, therefore, be advantageously used
in any '.process involving ‘wetting, penetrating,
deterging, dispersing, emulsifying, frothing, foam
ing and kindred phenomena. These composi
tions may be employed in pure or standardized
"form, and, if desired, in conjunction with mown
processing or treating agents. ‘They may be used
so
by themselves or in combination with‘ other sur
face active agents in any relation in which sur 70'
face active agents having colloidal properties
have heretofore been used.
_
Many uses of these new compositions are con
nected with treatments ‘forxprocessing and im
proving natural and synthetic textile materials.
.it.
.
‘
7
~
_
'
2,121,017
.
.
3
‘A few representative uses of these new products in the manufacture of cosmetic preparations
as textile assistants will be mentioned in order' such as'cold creams and lip sticks. They maybe
that the importance and widespread applicability employed’for preparing emulsions of the water
of these new products in the textile industries
may be fully appreciated. They may be used
in-oil type such as emulsions of water in such‘
organic solvents as, are used in the dry cleaning
alone or in combination withsuitable detergents
industry.
I g for cleansing and scouring vegetable and animal
These compositions may also be used alone as
fibers when removing fatty or oily materials. contact insecticides and for enhancing the ‘
When added to ?ax retting baths, they function spreading and penetrating power of other para
10 as wettingand penetrating agents. They may be siticides. They may be employed in agricultural 10
employed as assistants in .fulling and felting sprays in combination with the ordinary insecti
processes. They may be used‘ in sizing prepara
cides and fungicides. They are useful for pro
tions in combination with the usual materials. mating the penetrating power of wood preserva
such as starches or gelatine or their equivalents,
15 clays, talcs, weighting salts such‘ as magnesium
, sulphate
or
calcium ‘chloride,
oils and oils
processed by oxidation, polymerization, sulphona
tion, etc. The penetrating power of these new
compositions is utilized with advantage when
20 they are added to baths containing starch fer
ments which are employed _for removing sizing
from textile materials. These products function
as useful wetting, cleansing, and penetrating
agents in bleaching liquors such as those used in
as the kier boiling of cotton goods. They may be
added to the lye liquors used for mercerizing
cotton goods. _They improve" the absorption
capability 'of ?brous materials when such ma
tives.
'
-
In the paper industry these products may be 15
used as penetrants in the‘liquors used-for cook
ing rags and pulp, and. as assistants in paper
softening, ?lling, and processes to increase ab
sorbency.
These compositions may be employed as deter
gents in several different relations. They may be _
used in the washing of fruits and vegetables for
spray residue removal. They may be used in
combination with metal cleaning compounds in
neutral, slightly acid, or slightly alkaline liquors. 25
They may be used for paint, varnish, and lacquer
cleaners. They may advantageously be employed
_as cleansing'agents in hard water and where a
terials are subjected to treatments for ?nishing, ‘ fatty or oily ?lm resists the ordinary cleansing
30
softening, stiffening, coloring, impregnating,
water-proo?ng,-and mildew-proo?ng. They may
. be- used alone or in combination with other ma
terials for lustering or delustering fabrics. They
may be employed to oil or lubricate textile ma
35 terials and as' assistant'siin processes of weight
ing' or loading fabrics. They may be used as
media. They may be added to soap in hard 80
water baths, since these compositions do not form
precipitates so readily in hard waters as soaps
and Turkey red oils.
‘
These compositions may be used as aids in var
ious chemical reactions. They may be used to 35
control particle size and shape during precipita
assistants in‘ silk .degumming liquors ‘and silk > tion or crystallization of compounds from reac
I
tion mixtures. They may be used to decrease the
Another important class of uses of these new particle size of insoluble amine hydrochlorides
40 compositions is as assistants in the preparation ‘just before these amines are to be diazotized.
_ and application of dyestuffs. >Th'ey may be used
These compositions also have several miscel
in the‘ preparation of dyestuffs in readily dis
laneous uses. They may be employed as foam
'persible form and for the production of inor
stabilizing agents, .especially for use in air-foam
soaking solutions.
‘ganic pigments-or pigments of azo, basic, acid,
vat, and sulphur dyes in a ?nely divided con;
,dition. As penetrants ~and wetting agents they
assist in producing level dyeings in neutral, acid,
or alkaline dyeing baths. They facilitate dyeing
with developed dyes, the _dyeing of animal ?bers
50 with vat dyes, ‘the dyeing of cellulose acetate
?bers with insoluble dyes, dyeing and printing
with aniline black, and-the dyeing of leather.
In ‘printing pastes they assist in the dispersion
55
of the dye or dyefcomponent and facilitate its
penetration into the natural or synthetic ?ber.
Inv the leather industry these compositions
function as useful wetting agents in soaking, de
liming, bating, tanning, and dyeing baths. They
are useful in softening and‘treating baths for
60 hides' and skins, particularly in baths used for
?re extinguishing‘ compositions. They may be
used to stabilize rubber latex. They may also be
used as frothing and collecting agents in ore '
flotation processes, and in other processes such
as the recovery of ?xed oil from the oil sands.
These compounds may be used in toothpaste, non
spattering margarins and may be employed-es
emulsifying agents for synthetic rubber latex such
as neoprene.
‘
-
The above description and examples are in
tended to be illustrative only and not to limit the
scope of the invention. Any departure therefrom 651
which conforms to ‘the spirit of the invention is
intended to be included within the scope of the
appended claims.
I claim:
. 1
straight chain neutral alkylv
fat-liquoring leather. Solutions of these com-7 ester of a mono-sulphato-polycarboxylic acid
' 1. A secondary
pounds are useful for pretreating leather prior
wherein the alkyl group contains at least 6 car
to dyeing.
bon atoms and the sulphato-polycarboxylic acid
,
,
’
, The dispersing‘ and emulsifying powers of these
contains less than 15 carbon atoms and has no
65 new-compositions give rise to many.‘ interesting - hydroxyl substituents.
uses. They may be utilized for converting liq
‘ uid or solid substances normally‘insoluble in
_
2. A secondarystraight chain dialkyl ester of
an aliphatic mono-sulphato-dicarboxylic acid'
water, such as hydrocarbons, higher alcohols, wherein the alkyl groups contain at least 6 ‘car
' pitches, and pitchy substances into clear solutions‘ bon atoms and the sulphato-dicarboxylic acid
70 or stable-emulsions or dispersions. They are use- ' contains ‘less than 15 carbon atoms and has no
ful in preparing emulsions of wax and wax-like hydroxyl substituents.
.
.
_
.
compositions which are used as leather dressings
3. An alkali metal salt of a secondary straight
or ?oor polishes. _They_may be used to prepare chain dialkyl ester of\an aliphatic mono-‘sub
arti?cial dispersions of crude,_vulcanized. or re
phato-dicarboxylic acid whergn the alkyl groups
75 claimed rubber. They may be used as emulsi?ers contain at least‘ 6 carbon atomsand the sulphate
70" I
' ‘
‘2,121,617
atoms and has no hydroxyl substituents.
'
-
9. An alkali metal salt of a secondary straight
chain dialkyl ester or sulphato-succinic acid
dicarboxylic acid contains from 3 to 6 carbon
'
wherein the alkyl groups contain from 6 to 10
4. A process of making the products de?ned in
claim 3 which comprises sulphating a secondary
straight chain dialkyl ester of an aliphatic mono
carbon atoms.
/
‘
10. A process of making the products defined in
claim 9 which comprises sulphating a secondary
straight chain dialkyl ester of malic acid wherein
hydroxy dicarboxylic acid wherein the alkyl
groups contain at least 6 carbon atoms and the
dicarboxylic acid contains from 3 to -6 carbon
atoms, and neutralizing the sulphated ester with
an alkali metal hydroxide.
the alkyl groups contain from 6 to 10 carbon
atoms by reacting an ether solution of said ester
with chlorosulphonic acid, and neutralizing the
sulphated ester with an aqueous solution of an
5. A secondary straight chain dialkyl esterof
sulphato-succinic acid wherein the alkyl groups
alkali metal hydroxide.
‘
11. A>di(octyl-3) sulphato-succinate.
contain at least 6 carbon atoms.
6. An alkali metal salt of a secondary straight
/
12. Sodium di(octyl-3) sulphato-succinate.
13. A process of making sodium di(octyl-3) 15
sulphato - succinate which comprises adding
wherein the alkyl groups contain at least 6 car
' chlorosulphonic acid to a dry ether solution of
bon atoms.
7. .A process of making the products defined in di(octyl-3) malate, stirring the reaction mixture,
claim 6 which comprises sulphating a secondary and’ neutralizing the sulphated malate ester with
20
straight chain dialkyl ester of malic acid wherein - an aqueous solution of sodium hydroxide.
14. A di(octyl-2) sulphato-succinate.
the alkyl groups contain at least 6 carbon atoms,
chain dialkyl ester of sulphato-succinic acid
and neutralizing the sulphated malate ester with
an alkali metal hydroxide.
8. A secondary straight chain dialkyl ester of
sulphato-succinic acid wherein the alkyl groups
contain from 6 to 10 carbon atoms.
‘
15. Sodium di(octyl-2) suiphato-succinate.
16. A di(hexyl-3) sulphato-succinate.
17. Sodium di(hexyl-3) sulphato-succinate.
25
JAMIES HERBERT WERNTZ.
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