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Патент USA US2137256

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Nov. 22, 1938.
r.‘ A. WALDIQGN
‘2,137,256
MANUFACTURE OF INKED RIBBONS
Original Filed July 19, 1932"
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ATTORNEY
Patented Nov. 22, 1938‘
2,137,256
UNITED-STATES PATENT OFFICE
2,131,250
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MANUFACTURE or man masons
Frederick A. Waldron, wesrnela, N. J.
Application July 19, 1932, Serial No. 623,368
wed June 22, 1937
,
Rene
11 Claims. (01. 91-10)
The present invention relates to the manuiace type. On release of the pressure, the threads
ture of inked ribbons suclf as used in type;
writers, computing machines, multigraphing
machines and the like.
6
'
"
‘
'
_ resume their original form with a thinner ?lm of
ink between‘ them. This juicy condition continues
until the free ink has been‘ removed by-splash
These ribbons are made out of ?nely woven ' ing it out of the ribbon.
5
fabric, such as muslin, cotton, ‘or silk, and accord- ' , The‘ present invention contemplates improve
7 ing to the methods commonly employed, a strip ments in the manufacture of typewriter ribbons
of this material is, without .any preliminary treat ' and the like whereby the pigment oil ratio inthe
ment, passed through an ink bath (composed of
10 suitable pigment in an oil base) so that capil
lary attraction will cause an absorption of ink.
It is then subjected to pressure rolls'to regulate
the inking of the. ribbon. ‘A light roll .prmsure
produces a heavily inked, more juicy ribbon
II which gives wet and darkly shaded, dense print
ing, and more or less “splash”, while with. heavier
roll pressure the ribbon retains less’ ink so that
the ribbon is less juicy and the printing is of a
lighter shade. with the same ink bath, the
B0 shade variation ‘is obtained by variation :of roll
?nished ribbon is predetermined and materially
greater than ‘in the original ink bath, so that the 10
ribbon may have a longer life and beef more
uniform shade during use. At the same time
excessive juiciness of the new ribbon is avoided
and initial outward flow of ink to paper retarded
and held back for more e?icient future ‘use. 15
Furthermore the recovery of the ribbon after a
rest is improved.
_'
.
‘Accordingly, the ribbon is, during the process
of manufacture, subjected to a process wherein
the impregnation is accomplished in a vacuum 20
pressure. (The rolling or squeezing of the ribbon ~ treated strip of- fabric without mechanically
wet with ink‘is not a selective operation, for ' squeezing the strip. or ?atteningout the ?bres.
coloring matter and oil are pressed out in sub-'v This impregnated strip will absorb more pigment
s'tantially the same proportion in which they and vehicle than where the former squeezing
' 26 were present in the ink bath. There is, there
process iswelied'upon. To retain the'added pig- 25
.fore, less actual pigment in the ribbon subjected ment, the invention contemplates'expanding or
to the greater pressure and hence its useful life exploding the threads of fabric and reducing air
is much impaired. '
I,
-space and the removal by evaporation under
Inthemanufacture of ribbons, no attention reduced pressure and at low heat of the excess
30 seems to have been given to the hygroscopic vehicle (or oil) only, in order that the ?nished 30
property of the fabricf‘whereby morev or less ~ product-shall contain a maximum amountof ink
moisture is absorbed from the atmosphere. of a predetermined controllable content of oil.
This moisture variation varies the condition of and pigment whereby the pigment is not injured.
the fibres (as is ‘ten known in the textile art)
According to the present invention,“ the ma
35 and ‘its presence resists the absorption of the terial is passed rapidly fromv the atmosphere 35
oil and pigment. This brings about a. lack of throughua liquid seal (preferably mercury) and
uniformity of the finished product.
communicating with a high vacuum chamber, so
‘The fabric used for ribbon'manufacture 'ap-. that moisture, air, and gases (principally water
pears to the naked eye to be closely woven, but
vapor) may be removed from-the strip.v The
escape of the air and gases is so sudden that the 40
under a low power microscope, it has the appear ‘?bres are loosened and eikpanded, and hence the
, ance of a fairly open screen. Wh'en,this fabric thread size is increased. The vacuum chamber
is immersed into the ink bath, the ink penetrates is associated with one side of .a liquid seal hav
the ?bres and ?lls the interstices between the ing coating and impregnating bath of ink, pref
40‘ when held up to the light,‘ or when observed
46 threads. The pressure applied by the rolls not . erably ?oated on mercury. The surface of the 45
only squeezes out the pigment and oil but also
liquid in the seal may be exposed to the atmos
acts to flatten out the threads and reduce the , phere so as to permit-the sucking up of the
interstitial areas. Release of the pressure al
lows the threads to resume their original form
liquid. -In this manner the strip material is
passed directly from the vacuum into the ink
50 so as to absorb more'or less of the ink ?lm extend
bath without a?ording any opportunity for the '_ 50
ing across the interstices. There is, however, con- . absorption of air or gases by the vacuum treated
siderable free ink in this film causing juiciness. material. It is carried, through the coating
_ When the ribbon is struck by the type‘, the threads liquid directly into mercury so as to be subjected
are ?attened out, the interstitial spaces reduced,
55 and this free ink splashes out onto the paperand
to a pressure difference depending upon the , ~
amount of vacuum and the depth of immersion 66
2
2,137,256
below the exposed surface of the coating or im
pregnating liquid or' mercury. The liquid pres
sure acts to force the ink into the evacuated
strip and does not mechanically squeeze it out,
through the suction tube I0, and into vacuum
chamber A where it passes between-two electric
heaters 26, 26 pressed toward one another by
as do the pressure rollers.
without ironing it.
,
The strip material then passes upwardly
through the liquid seal and into the same or a
_
_
,The compartment A contains two guide rollers
28 and 29, one'above the suction tube I0, the
second vacuum chamber where it is heat treated,
other above the suction tube I I.
under vacuum.
An ink reservoir is indicated at 30. Itis con
nected by ?oat valve 3| and pipe 32 so as to dis
For typewriter ribbon manu
10 facture, this operation is carried out so that the
temperature of the ribbon is kept below that in
ization point of the oil vehicle. This temperature
will vary in range depending on the character
15 istics of materials used and ?nal oil content re
quired, but will in no event impair or injure the
A where it ?oats on top of the mercury in column
II.
neath between the glass guides I5, I5’, and I 5"
which exert some scraping action, and continues
up through the mercury column I2. It then
passes by scrapers indicated at 35 and 36 and be
20 tains all the pigment which it had absorbed, but
less oil. It is then preferably subjected to a
squeezing operation while still under the vacuum,
so that the pigment is compacted, and kneaded
into the fabric, and a suitable, smooth ?nish pro
25 vided. The material isv then passed through an
other mercury seal to compensate for the pres
sure difference between this second chamber and
tween electric or other heaters 31, 31. These
heaters may be suspended from the point 38, if
desired.
The ribbon then passes about a roller
39 (which may, if desired, be heated) and be
tween this roller and a second or pressureroller
40.
‘
The meeting line of these rollers is directly
.
The accompanying drawing shows, for pur
30 poses of illustrating the present invention, one of
the many embodiments in which the invention
may take form, itrbeing understood that the
drawing is illustrative of the invention rather
than limiting the same. In this drawing:
Fig. 1 is a diagrammatic sectional view through
an apparatus suitable for the manufacture of
typewriter ribbons;
above suction tube I3. If desired, the ribbon
may be passed between heaters 4|, 4| before
entering the mercury in the tube I3. It then
passes down underneath the roller I6 and up
into a winding reel 42. The rollers 39 and 40
are power driven and are pressed toward one an
other by an adjustable weight 43 carried on a
bell crank arm 44 which pushes the roller 40
against the roller 39. The reel 42 is driven by
a suitable reeling mechanism.
Figs. 2 and 3 are fragmentary sectional views
on the lines 2-2 and 3-3 of Fig. 1;
10
The ribbon R passes down through the ink
bath between scrapers indicated at “and into
the mercury tube II. It then passes under
pigment of the ink, but ‘will be sui?cient to
vaporize and promote rapid evaporation of the
oil to the required amount. The strip now con
the atmosphere.
.
charge ink into the lower part 33 of the chamber
'jurious to ink or pigment, but above the vapor
40
springs 21 so as to heat the fabric, preferably
.
The strip of fabric R is drawn through the
' I apparatus at a comparatively high speed in the
Figs. 4 and 5 are diagrammatic views illus
direction indicated by the arrows. The fabric 40
on the'roller 25 is the ordinary fabric employed
thread size caused by sudden evacuation of‘ for typewriter ribbons. It contains air, moisture,
trating the normal thread size and the enlarged
moisture and gases from the fabric; and
_
Figs. 6 and 7 illustrate the condition in former
45 ribbons overcome in ribbon made as described
herein.
The
'
apparatus
'
comprises
two
.
stationary
and gases, and is drawn underneath the mer
cury in container I1 and up through the tube II.
It suddenly emerges into the vacuum'chamber
and immediately passes through the heating zone
caused by the heaters 26, 26.
This operation
'vacuum compartments A and B carrying down
wardly extending suction tubes as indicated at
brings about a sudden release of the air and
50 III, II, I2, and I3, and guides in the form of
?bres, and causes the ?bres to swell, expand'ma
terially as indicated diagrammatically in‘ the
differences between Figs. 4 and 5. The rapid
escape of the air and gases from the inside of
the ?bres looses and expands the ?bres and closes
up the interstices between the threads.
While. the fabric is in this condition, it is
highly absorbent. It is plunged underneath the
ink in the ink bath and carried directly down
into the mercury tube II under and underneath
:rollers I4 and I6, or glass rods I5, I5’, l5".
These guides are immersed in containers or pots
‘I1, I8, and I9. These containers may be carried
on some form of jack, such for example as a
55 hydraulic jack, as indicated at I9 or 21, or they
nzagrube carried on a suspension, such‘ as show
a
.
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When the containers are in the upper posi
tion, they receive the guides and when lowered
60 they are a substantial distance below the guides
to facilitate threading the strip through the ap- ,
paratus. Each of these containers is adapted to
contain an inert liquid, such as mercury, into
which the lower ends of the tubes III, II, I2, and
65 "I3 extend. The chambers A and .B are con
nected to a suitable exhaust pump, indicated at
. 22, so as to evacuate the air and gases from the
gases, particularly moisture vapor, from the
the guides.
'
Owing to the great difference in the speci?c
gravity of: the ink and mercury, the mercury
60
acts as a frictionless distributor of ink throughout
the fabric. This method. of ink distribution in
the fabric is also useful in processes wherein there ' 65
is no preliminary evacuation of air and gases. As
the coated fabric becomes more submerged in
chambers, and when the air is evacuated from the mercury column, the ink absorbed by the
these chambers, the mercury is sucked up into _ evacuated ?bres is pressed into the ?bres by liq
70 the tubes III, II, I2, and I3 as indicated-._ ‘The
two-compartment arrangement is preferred over
a larger single vacuum chamber, as it permits a.
more ?exible control.
,
Asupply of ribbon fabric R. isindicatedat 25.
75 It
fed down underneath the roller I4 up
uid pressure above atmospheric. This'e?ects a
true impregnation of the fabric for the fabric
with freshink is subjected to the pressure above
atmospheric while the ink is still in the liquid
state without any drying or evaporating of the ve- -
hicle.
True impregnation cannot be accom- 75
8,187,256
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3
plished in a vacuum alone. In the present case
type) ‘so that the recoveryof the ribbon after a
the mercury column acts as "a hydrostatic im
- rest period is. far greater ~- than that normally
experienced with ordinary‘ ribbons; Uniform,
pregnator producing a continuous eifect normally '
obtained by pressure pumps on the intermittent , clear, sharp impressions are produced until the
impregnating processes. It also acts as a‘ seal. fabric is destroyed.
~
1 -. ~
A pressure difference, somewhat more than
The shade of the written matter may be con
?fteen pounds per square inch, is available for," trolled by changing the ink used rather than by
pressing the ink into the ?bres without any roll-" ' changing the pressure. Shade of writing is,
ing or squeezing action which would tend to dis
therefore, not solely dependent on the amount of
10 tort the fibres or remove the ink, from the fibres.
pigment carried by the ribbon but depends rather
The mercury itself effects a fixed and uniformly
distributed quantity of ink in the fabric.
upon the color of the pigment used.
The '
The present-application is'a-continuation in
ribbon then passes‘between the scrapers 35 and
part of . my copending application _ Serial No.
36, which are adjustable by means-of the linkage
429,350, ?led February 18,1930.
15 indicated, so as to remove mechanically carried
excess of ink.
.
~
The ribbon then passes between the heaters
31, 31 which effect a heat treatment on the rib
bon. The temperature of these heatersand the
20 speed of motion of the ribbon, is so adjusted that
a. very substantial portion of the volatile matter
' of the ink, principally oil, is evaporated at the
reduced pressure, thereby decreasing the amount
of ‘oil carried in the ribbon without decreasing
the amount of pigment carried by the ribbon;
This temperature is so low as not to affect thev
pigment hence the color and other inking proper
ties are not injured.
'
‘
v
This operation effects an increase in the pig
.30 ment-vehicle ratio so that the ribbon passing be
tween the pressure rollers 39, ‘40 carries the- full‘
quota of pigment but much less oil or vehicle than
would be the case were the ribbon subjected to
the~ usual. pressure rolling. The pressure rolling
operation acts to further press the pigment into
the ?bres and to give a smooth ?nish to the rib
1
It is obvious that the invention maybe em v15
bodied in many forms and constructions, and I
.wish it to be understood that the particular form
shown is, but one of the many forms. Various
modi?cations and changes beingpossible, I do‘
not otherwise limit myself in any way with re 20
spect thereto.
I
'
What is claimed is:
_
h
‘
h
1. In the manufacture of typewriter ribbons,
' the step which includes passing an evacuated
strip. of fabric downwardly through an ink bath 25
and an inert liquid under progressively increas
ing pressure from a vacumn to a pressure sub
stantially above atmospheric, whereby the pig
ment and vehicle of the ink are pressed into the
fabric,
'
a
'
30
.
' 2. In the manufacture of typewriter ribbons,
the step which includes passing an evacuated
strip of fabric downwardly through an ink bath
and an inert liquid under progressively increas
ing pressure from a" vacuum to a pressure sub
stantially above atmospheric, whereby the pig
35.
bon. The ribbon is then passed through the inert
ment and vehicle of the ink are pressed into the
mercury column in tube l3 and under roller l6 . fabric, and then passing the strip through an
. to the winding mechanism.
inert liquid column and into a vacuum for‘evap
40
Owing more speed at. which the ribbon is
passed through the apparatus, there is some tend- '
ency of the mercury to be bodily ‘displaced by the
oration of vehicle andin'crease of the pigment
vehicle ratio.
'
a
..
V
'
.
40
-
3. The method of making typewriter ribbons
ribbon, or to surge on account of its movement. which consists in .vacuum treating a fabric strip
Towcut-down the movement of the mercury, one to remove air, moisture, and gases, then passing
may insert- an open coiled spring in each tube, as - the strip from the ‘vacuum into an ink bath con 45
indicated at“. Drain cocks 46 and I" may be taining pigment and vehicle, continuing said
provided for draining off the ink or scrapings, strip through a liquid seal‘op'en to the atmos
and additional scrapers 41, 48 may be provided _ phere so that the inked stripv is subjected to
for the rollers 39 and 40.‘
.
Figs.r6 and 7 illustrate the conditions present
in ribbons of the prior art. The ?bres F- are
partially filled with ink and the free ink fills the
interstices as shown at I, Fig, 6. When a type
character 0 strikes the ribbon,‘ it ?attens out the
threads and closes the interstices somewhat as
shown in Fig. 7. The free ink splashes out onto
the type and paper making a ragged impression.
‘pressure substantially above atmospheric, then
continuingv the strip, from the liquid seal into a .50
vacuum, and heat treating the strip to cause
the removal of a predetermined portion of the
vehicle without injury to the pigment.
4. The method of makingltypewriter ribbons
which consists in vacuum treating a fabric strip 55
to remove air, moisture, and gases, then passing
the strip from the vacuum into an ink bath con
On release of the pressure, the threads resume > taining pigment and vehicle, continuing said strip
their former shape but less ink ,is in the inter
through a liquid seal open to-the atmosphere
60 stices, as indicated by the dotted lines in Fig. 6.
so that the inked strip is subjected to pressure 60
Ribbons'made according to this process are substantially above atmospheric, then continu
characterized by a marked‘ increase in opacity ing the strip from the liquid seal into a vacuum,
when held up to the light. They have a much ‘heat. treating the strip to cause the removal of
greater pigment-vehicle ratio than is possible a predetermined portion of the vehicle without
65 in the usual process of rolling which merely re
injury to the pigment, and mechanically apply e5,
moves oil and pigment in the‘same proportions ing roll pressure to the ribbon while in the
as in the ink bath. This effects a material~ and
controlled increase in the viscosity and ‘flowing _ -_ 5. The method‘ of making typewriter ribbons
‘Power of the ink in the ?nished ribbon. There which consists in subjecting a-moving strip of
vacuum.
~
1
70 is no free ink to splash out and the juiciness of fabric to a high vacuum> and temperature to 70
the new ribbon ismaterially reduced. This ma- remove air, moisture, and gases, then passing
terially prolongs the life of the ribbon. The ' the strip from thevacuum into an ink bath con
Process furthermore provides a very well ?lled »' taining pigment and vehicle and ?oated on top
storage reservoir in the margins of the ribbon
75 and in the center of the ribbon (not struck by the
or. a mercury seal open to the atmosphere, con
tinuing saidstrip through said seal open so that
4
2,137,256
the inked strip is subjected to pressure substan
which comprises passing the ribbon downwardly
' tially above atmospheric, then continuing the
strip from the’ liquid seal into a vacuum,_ and
heat treating the strip to cause the removal of
into a liquid column containing mercury and
liquid ink ?oating thereon of su?lcient height
to providea substantial difference in hydrostatic
a predetermined portion of the vehicle without
injury to the pigment.
pressure and press the ink into the ?bres.
10. The method of inking a typewriter ribbon
6. The method of making a typewriter ribbon
or the like which comprises passing the ribbon
fabric downwardly through a bath of liquid ink
10 into an inert liquid column for the purpose of
applying a predetermined pressure due to the
height of said column and at the same ‘time
remove free and surface ink.
7. The method of inking a typewriter ribbon
which comprises passing the ribbon downwardly
into a. liquid column containing mercury and
liquid ink ?oating thereonof su?icient height
ber downwardly into a liquid ink bath, and then
into a mercury seal in which the ink bath ?oats.
8. The process of making a typewriter ribbon
which comprises ?rst conditioning the fabric as
to air and moisture contact. then inking the
fabric without impairing the conditioning, then
passing it through an inert liquid pressure col
to provide a substantial difference in hydrostatic
pressure and press the ink into the ?bres, and
mechanically scraping the inked ribbon as it
enters the mercury.
11. The method of making a typewriter ribbon
or the like which comprises continuously apply 15
ing ink to continuously moving ribbon fabric and
then passing the freshly inked fabric without
drying the ink through a hydrostatic impreg
nator comprising an inert liquid column of
greater speci?c gravity than the ink and of sum 20
cient height to produce a substantial difference
in hydrostatic pressure, distribute the ink under
umn having a pressure above atmospheric, then
vacuum and heat treating it to remove volatile
pressure throughout the ribbon fabric and re
move excess ink while the ink is in the ?uid
material from the ink, then passing it through
state, and evaporating the excess vehicle of the 25
ink.
which comprises passing it from a vacuum cham
an inert liquid seal to the atmosphere.
9. The method of inking a. typewriter ribbon
} FREDERICK A. WAIDRON.
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