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Патент USA US2410286

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2,410,286
Patented Oct. 29, 1946
UNITED STATES PATENT OFFICE_
2,410,286
GLASS HAVING LOW-POWER FACTOR
Harrison P. Hood, Corning, N. Y., assignor to
Corning Glass Works, Corning, N. Y., a corpo
ration of New York
No Drawing. Application November 12, 1943,
Serial No. 510,033
6 Claims. (01. 106-54)
1
2
This invention relates to glass compositions and
more particularly to glasses having characteristics
which render them especially suitable for the
fabrication of special parts in radio broadcasting
and receiving apparatus for use at ultra high
frequencies. In such apparatus power losses are
of paramount importance and it is essential that
Another object of this invention is to‘ provide
glasses having power factors less than .0007 with
silica contents less than 80%, expansion coe?i
cients above 30x10"7 and softening points below
the glass have a very low power factor. Moreover,
of about 70%.
800° C.
Another object is to provide a glass having a
power factor of about .0004 with a silica content
-
I now have found that the substitution of po
the expansion coe?icient must be high enough
and the softening temperature low enough to 10 tassium, in percent by weight wholly or in part
for sodium in the prior glasses, has an unexpected
permit successful sealing to other glass and metal
depressing effect on the power factor, whereby the
parts. The power factor of fused silica glass is
silica contents can be decreased to as little as
- very low, but it is very di?icult to melt and fabri
70% or less and the power factor will not only
cate and its use necessitates the use of special
sealing glasses. Glasses having high silica con 15 remain below .0005 but actually can be further
lowered to about .0004. Best results are depend
tents also have correspondingly low power factors,
ent also upon other factors. Sodium, if present,
but such glasses are also hard to melt and have
must be added as a ?uoride. The substitution
low expansion coefficients.
of lithium in equal percentages by weight for
In my prior patent, No. 2,072,207, I have dis
closed borosilicate glasses having relatively low 20 sodium or potassium raises the power factor re
gardless of the presence of fluorine. The total
power factors. The glasses of the patent contain
alkali content should not exceed about 6% calcu
80% to 85% of silica and have low alkali contents
lated as oxide. I have found that the introduc
which areintroduced into the glass as sodium
tion of alumina into the glass raises the power
?uoride or other fluorine compounds of sodium.
With such high silica and low alkali contents the 25 factor, hence its presence is objectionable. Oxides
of the metals of the second periodic group and
prior glasses have unusually low expansion coeffi
of lead should preferably be absent because they
cients and high softening points. Decreasing
tend to raise the power factor. The presence of
their silica and increasing their alkali contents
water or water containing compounds such as
not only raises the expansions and lowers the
boric acid, H3BO3, in the batch apparently tends
softening points of the glasses, but also is accom
to increase the power factor when no ?uorine is
panied by a substantial increase in power factor.
present. The latter is believed to eliminate water
For example, in composition A of the patent a
as HF and this behavior appears to be more effec
minimum power factor of .0005 was obtained
tive in the presence of potassium compounds.
when the SiO2 was 85% and the alkali content,
calculated‘ as NazO, was 2.2%, the glass then hav 35 Hence crystalline boric oxide, which contains no
water, as distinguished from vitreous boric oxide,
ing an expansion coe?lcient of 22><10-" and a
is preferable as a source of boric-oxide when the
softening point of 845° 0. However, in composi
batch contains no ?uoride. Crystalline boric
tion B the power factor was ?ve-fold greater or
oxide may be prepared by the method disclosed
.0025 when the $102 was lowered to 81.27% and
the NazO was raised to 4.42%, the expansion then 40 in Patent 2,137,058.
As examples of glasses illustrating my inven
being 31><10-" and the softening point 800° C.
tion, the following batches are given:
In the glasses of the patent, therefore, it seems
impossible to lower the silica below 80% without
Table I
too great sacri?ce in power factor nor to attain
further lowering of the power factor without fur 45
ther sacri?ce in expansion coefficient and melt
ability.
Nevertheless, on account of the need for a better
dielectric as an essential requirement for use in
350
235
the transmission and reception of unusually high
frequencies, it is the primary object of this inven_
tion to provide a borosilicate glass having an
extremely low power factor without the concomi
tant high melting point and low expansion coe?i
cient of prior glasses.
55
The compositions of the above batches in weight
2,410,286
3
percentage on the oxide basis and their respective
power factors are as follows:
Table II
B103 ________ __
K20 _________ ...
24
6
35
4
26
4
24
6
26
4
27. 5
2. 5
Na2O_________ ________________________________________ _.
Power factor. _
00095
0005 . 00055 . 0006
00038 - 00033 00035
26. 5
1. 75
1.75
00042
4
2. A batch for a glass having ‘a, power factor
less than .0005, which consists of sand, a ?uorine
compound of an alkali metal and a compound of
boron, and which amounts on the oxide basis
approximately to 70% SiO2, 26% to 27.5% B203
and 2.5% to 4% total alkali metal oxide selected
from the class consisting of NazOv and ‘K20, and
comprising at least K20.
3. A batch for a glass having a power factor
less than .0005, which consists of sand, a com
pound of boron, a compound of potassium and a
?uorine compound of sodium, and which amounts
Batches 4 to 8 contain ?uorine which is present
on the oxide basis approximately to 70% $102,
in the ?nal glasses although for convenience in
26.5% B203, 1.7% K20‘, and 1.7% NazO.
calculating the ?nal compositions, it is omitted
15
4. A batch for a glass having a power factor
from Table II.
less than .0005, which consists of sand, crystalline
Considering the above compositions, it will be
boric oxide and at least one compound of an alkali
noted that when the alkali consists of 4% or less
metal including a ?uorine compound and which
of potash, partly or entirely as ?uoride, the power
amounts on the oxide basis approximately to 70%
factor may be decreased to about .0004 or less, as
S102, 26% to 27.5% B203, and 2.5% to 4% total
shown by glasses 5, 6, and 7. In the absence of
alkali metal oxide selected from the class consist
?uorine and/or with more than 4% K20 the
ing of Na20 and K201, and comprising at least K20.
power factor exceeds .0005 as shown by glasses
5. A borosilicate glass having a power factor
1, 2, 3, and 4. The values for power factor were
less than .0005, which consists of approximately
measured by the method known as A. S. T. M.
D-150-42T set forth on page 1148 et seq., part III v25 70% SiOz, 26% to 27.5% B203, a small amount of
fluorine, and 2.5% to 4% total alkali metal oxides
of the A. S. T. M. Standards for 1942.
selected from the class consisting of NazO and
I claim:
K20, and comprising at least K20.
1. The method of reducing the power factor of
6. A borosilicate glass having a power factor
a borosilicate glass consisting of about 70% Si02,
less than .0005 which consists of approximately
26% to 27.5% B203, 2.5% to 4% alkali metal oxide ‘
and ?uorine, which includes the step of intro
70% Si02, 26.5% 13203, 1.7% K20‘ and 1.7% Na20,
ducing the boron content of the glass as crystal
line boric oxide.
and a small amount of ?uorine.
HARRISON P. HOOD.
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