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Patented Oct. 29, 1946
2,410,219
UNITED STATES PATENT OFFICE;
' PIGMENT ‘OR DYESTUFF AND METHOD OF
»MAKING THE SAME
Theodore A. Langstroth, Montclair, N. 1., assignor
to Sun Chemical Corporation, a corporation of
Delaware
N 0 Drawing. Application December 22, 1942,
Serial No. 469,824
14 Claims.
1
This invention relates to a process for manufac
turing improved azo pigment dyestuffs, and tome
}
(Cl. l06——289)
2
permit of especial quality, pleasing and adequate
ly permanent appearance of the printed or
products produced therefrom, and more particu
painted object and capacity for faithful reproduc
larly to the coupling of ' azo compounds with
tion or matching of shade, appearance and so
methylenic type coupling components.
forth, the pigments utilized should have good
'
One of the principal objects of the present in
vention is to provide a method for coupling azo
compounds with methylenic type coupling com
ponents, which is greatly superior and more en
cient and effective in operationand which will
yield improved pigment dyestu?s of heretofore
unattainable characteristics. ,
V
_
;
Another object is to provide such a process
which will produce pigment dyestuffs of greatly
superior strength and new and more desirable
shade as hereinafter speci?ed.
,
v
v_
Another object of the invention is to provide
such a method of coupling in which the azo com-.
pounds and the developermateriell are brought
together under conditions of controlled reaction
working properties for the intended ?eld of proc
essing and use, ‘great tinctorial strength as well
as desirable cleanness, shade and transparency.
For example, good working properties means that
the pigment properties are such that the pigment
particles are easily‘ wetted by the vehicle uti
li’zed—s'o' that the pigment may be readily and
properly and economically incorporated in the
composition in which it is to be employed, as by
milling or grinding. Tinctorial strength is im
portant since the amount of coloring material uti
lized for a particular composition such as a print
ing ink is in general inversely proportional to its
tinctorial strength and covering power. Thus,
I
‘ r the tinctorial strength, or as it also is
such as to insure that they will react with each
other as brought together in the proper reacting
termed ‘the color strength the less coloring agent
proportions to give maximum yield of the pigment
dyestuf‘f of said very superior characteristics.
the ?nal product. Other equally important prop
erties ‘include ability to withstand heating at
will be necessary for a particular desired ‘effect in
Another object of the invention is to provide a 25 moderately severe temperatures, say of the order
of 65-75” C., the temperatures ordinarily em
coupling process of the character described which
ployed in the‘ dry boxes of the pigment industry,
permits of such control that predetermined char
without objectionable degradation of color ‘or
acteristics may be attained in different commer
tinctorial strength and Without objectionable
cial batches so that superior characteristics of
change in desired shade, and resistance'to objec
the end product, or ready matching of a standard
tionable degradation of color strength or change
, product, may be secured by the user to meet the
requirements of the consumer.
A still further object is to provide improved
pigment dyestuffs of the greatly superior or novel
characteristics described.
Another object is to provide a method of treat
ing such dyestuff so as to retard or prevent its de
gradation or deterioration and maintain its su
perior characteristics substantially unimpaired.
A still further object is to provide such pigment
dyestuffs of the character-described which will
maintain such high superiority for commercial
in shade on storage for long periods, as for exam
ple six months.
I now have found that improved pigment dye
stuifs can be produced according to'my invention
from are compounds and methylenic coupling
components, and further, that such ‘pigment dye
stuffs are characterized by good working proper
ties, great tinctorial strength as well as desirable
clean'n'ess, shade‘, and transparency, and that such
improved properly treated pigments are extreme
1y resistant to objectional ‘degradation of title
usage even after heating or when stored over long
torial strengthland objectionable change in de
periods of time, under conditions which would be
destructive for other dyestuffs of commercial
sirable shade on heating or on storage for long
periods, as herein described. ,»
‘
~
_
In measuring the tinctorial strength, cle'a'r'me'ss,
and shade of pigments, such as is customary with
Other objects and advantages of the invention
commercial pigments,'standards of color strength,
will be apparent from the speci?cation and ap
pended claims.
7
’
cleanness, and shade have been arbitrarily
Organic pigments comprise a very important 50 adopted, based on the values usually- attainable
by the sources of supply in past practices. Thus,
class of coloring materials of great valuein in
dustry, as for example in the manufacture of
for example, ‘standards of. color strength, clean
coating compositions such as paints and printing
ness and shade have been adopted necessarily de
pendent upon the characteristics of the pigments
inks. To be most e?ective in printing inks and
heretofore produced from ‘azo compounds and
in coating compositions such as paints, and to‘
types heretofore made available.
4
3
methylenic coupling components. Among such
coupling components without neutralization of
pigments are those designated as Dichlorbenzi
dine Yellow, Hansa Yellow G and Hansa Yellow
the developer into a reaction bath in which the
concentration of the reactants, and the pH value
of the bath are maintained within a predeter
10G.
When pigment dyestuffs are produced accord
ing to my invention from reaction of the same azo
component and the same methylenic coupling
component as are utilized in preparing pigments
such as the referred to Dichlorbenzidine Yellow
Ul mined controlled range during the entire course
of the reaction and introduce the coupling com
ponents so that they admix in equivalent or
proper reacting proportions to cause all the re
action to take place under optimum conditions
as they are thus admixed. I prepare my reaction
and Hausa Yellows, I ?nd that my pigment dye
bath to contain a quantity of water varying in
proportion to the size of the batch to be prepared.
The amount of water should be kept low, and
concentrations of coupling components high to
stuifs are of heretofore unattained greatly in
creased strength and of such desirable shade and
cleanness of color, and are characterized by such
unusual resistance to degradation of strength and
change in shade on being heated or on storage for
long periods of time as herein described when
compared to the known commercial standards
save valuable reaction space.
a reactive state, the two reaction components in
such manner that effective, complete, coupling is
assured, and further accomplishing such an ob
ject by means which are practicable in commer
cial operations from an engineering and economic
viewpoint; For example, the water in the reac
tion bath at the start of the reaction may be
roughly one fourth the volume of the solution
for such types of pigments that my pigment dye
stuffs may well be characterized as new instead
of as improved pigment dyestuffs.
The practicing of
this invention involves bringing into contact, in
Further, I
have found that such new and improved pigment
dyestuffs may be made according to my inven
tion so that economy of manufacturing and uni~
formity of product of predetermined characteris
of‘ either of the reactants, i. e. one tenth of the
tics in successive or different batches is effected.
While it is not now known with certainty why
pigment dyestuffs of my invention are of such
total reaction volume. This bath is acidi?ed to
the predetermined pH and is acid to prevent de
composition of the azo component, and yet is at
tremendously superior characteristics when com
pared with known commercial types of pigments
referred to, the theory which I believe to be true
is that in preparing the‘ pigments dyestuffs of
my invention, I have effected by careful control
of conditions of reaction as herein described, sub
stantially complete interaction of all of the azo
a pH at which there is no objectionable precipi
tation of the developer from so1ution~—that is at
a pH at which, although acid, the developer has
a fair degree of solubility. This pH is main
tained substantially constant by a suitable buffer
salt.
The coupling components as thus admixed
component with all. of the methylenic coupler 35 when introduced into the bath unite and couple
component. In other words, I have brought about
almost instantaneously to form the solid pigment
coupling in such a way as to cause effective inter
dy'estu?f, which separates out of solution. Con
action of each and every reactive azo unit or par
sequently, the concentration of the reactants in
‘ticle'with a reactive methylenic coupling com~
ponent unit or particle to produce coupled par 40 the reaction bath can thus be maintained sub
stantially constant during the whole operation,
ticles ‘with the desired light re?ectance—~and fur
and the desired results attained as the reaction
ther, that the coupled particles or pigment dye
proceeds by thus maintaining a desired low con
stuffs particles of my invention are substantially
centration throughout the process.
pure and free from any unreacted or degraded
Likewise a change in pH which would other
wise occur due to the addition of the alkaline
components or other extraneous material. Also it
is believed that the coupled particles or my in~
developer component is avoided by this immedi
ate coupling. By buffering the reaction bath at
structure or geometric design which is of unusual
a predetermined pH, the desired reaction acidity
character and which differs from the chemical
is maintained substantially constant at the pre
or physical structure or geometric design of pre~ 50 determined pl-I as herein described throughout
vious pigment dyestuffs, prepared from the same
the coupling operation.
azo compounds and coupling components.
.vention as formed have a chemical or physical
I
The admixture and reaction of the compo»
nents in proper molecular proportions and con
But, whatever the theory, I have discovered
that when an azo component is brought into cor
rect reacting admixture with a methylenic cou
pling compound under carefully controlled pre
determined conditions as herein described, that
a pigment dyestuif is produced which is markedly
55
trol of concentration and acidity during reaction
results in the formation of a pro-duct having the
‘greatly superior qualities referred to and in yields
which closely approach the theoretically obtain
able yields, and produces a uniformly high qual
superior in its characteristics, e. g., its strength,
ity
product, with such product characteristics
its desirable shade, and its cleanness of color when 60
readily reproduceable in manufacturing opera
compared to known commercial pigments pre
tions.
4
pared by reacting such components and that the
Satisfactory results in the commercial prac
properly treated pigment dye-stuffs of my inven
ticing of my invention are attained when the
tion are extremely resistant to objectionable de
reaction bath is provided with a quantity of wa
gradation of superior characteristics on heating
or on storage for long periods.
In practicing my invention, I bring an azo solu
tion and a coupler solution together in proper
tar as described, and is maintained at a pH be—
low approximately 5.0 during the entire coupling
reaction and preferably between 3.5 to 4.3, to
secure satisfactory commercial operations. If
or precipitation of a coupler suspension so that 70 the pH-is above 5.0, the color obtained is brown
ish and dull, instead of the bright clear shade
the coupling reaction proceeds to give maximum.
obtained at the proper pH. The azo solution and
reaction yields of my new and improved pigment
molecular proportions and without neutralization
‘the developer are prepared in approximately
equivalent molecular proportions, and are added
the invention as herein set out, I simultaneously
introduce concentrated aqueous solutions of my 75 to the coupling bath at such a rate with respect
dyestuffs. In the preferred method of practicing
2,410,219,
' 6
to each. otherias to be furnished for reaction in
equivalentreacting proportions, and at such a
rate with respect. to the quantity of water in the
Nowwith' all of the solutions: ready, the initial
ly added small proportion of- the methylenic'de
veloper is run into the coupling vessel.
Then
both eolutions~azo compound and; developer—
are introduced into“ the coupling bath simultane
instantaneously, and. thus maintain satisfactorily
ously in smallstreams in approximately equiv
constant the relative reactive concentrations and
alentreacting proportions to admix promptly,
avoid adverse change in the effectiveacidity of
which may be‘ caused by maintaining, good agita
the reaction mixture.
’
tion‘ untiltherespective couplingsoluti'ons are
. .If such solutionsas described are added to the
reaction. vessel in equivalent molecular propor 10 exhausted. If part of the developer solution'is
tions,. the couplingwillproceed effectively to pro
introduced?rst into. thereaction bath, introduc
tion of this reactant will be completed slightly
duce the high yields. and improved product of
before the are solution has'all been added. rI‘he
my invention. However, if there should'beex“
reaction vessel, thatthey . will react substantially
cessive azo component the yields will be low
remaining azo component run in will couple with
ered,.and the product inferior. I have, therefore, 15 thisv excess and agitation likewise should be con
tinued until completion of the coupling reaction.
foundit desirable to maintain a slight excess of
The temperature of the bath is maintained'at 0°
the: developer material in thebath at least dur
ing. the early stages of the reaction as such excess
C. or within a few degrees thereof during cou
pling, and completion of the coupling is indi
of this materialdoes no harm and insures at
least the proper equivalent of the developer to 20 cated when the well known “spot” test on- white
?lter paper gives no'co-lored bleed. The rate of
completely satisfy all the azo material as intro
introduction of the coupling components should
duced. This excess in the commercial operation
herein described can be satisfactorily any amount
be slow as described and coupling should be
caused to proceed at a predetermined constant
up toLabout 20% of the total charge of developer
but the developer being in alkaline solution, the 25 rate.‘ If the; reactants are introduced too quickly,
they do not have time to react properly with
pH of the reaction bath should not be upset and
each other and the dangers of high concentra
brought to a point above the pH at which a sattions described above are encountered. On the
isfactory product results—and very satisfactory
other hand, the addition of reactants should not
results are attained with an excess between 10
and 15 per cent, with the commercial reaction 30 be so slow as to adversely affect any of the com.
ponents nor unduly retard or hold up production.
concentrations referred to. Moreover, the den
I have found that with'the components for'com~
veloper is only slightly soluble at the pH of the
mercial operations as herein described, a total
bath, and hence the addition of larger quantities
coupling time of about 1 to 11/2 hours is satis
causes precipitation and consequent loss of de~
veloper.
factory in most casesregardless of the size-‘of'the
batch, and permits'the' substantially complete
Furthermore, the addition of larger quantities
reaction without adverse deterioration of any
of 'developer‘would raise the concentration of the
component.
,
.
total reactants in the bath to a point too high to
Extreme care should be taken when adding the
produce the advantages of a low concentration
?rst portion of developer solution to the coupling
coupling. I have found that if the concentration
bath. It should be done slowly with good agita- '
of reactants in the reaction bath is maintained
at about 2% or below, that good results are ob
tained.
'
In preparing the reacting solutions, the free
base or acid salt thereof, from which the arc
tion, so as to make certain that none "is precipi
tated out of the solution. (The developer is only
slightly soluble at this pH.) The developer‘ once
out of solution in the coupling bath retards’ the
component is to be formed, is dispersed in wa
ter, solubilized by acid and heated to boiling
until complete solution is obtained. The solution
coupling with the 2.20 compound, and as a result
carried out in a known ‘manner, “for example, by
make successive spot tests on white ?lter paper,
the yield‘ of the dyestuif is low and strength is
sacri?ced. The-total‘ coupling time is important.
Too rapid addition of the coupling components
is allowed to cool slowly to about 50° C‘. and‘then
rapidly cooled as with ice to about 0° C. On 50 eitherthrows the developer out of solution or the
azo solution is exposed to decomposition before
cooling, additional acid is added to maintain the
acidity during subsequent azo-tization and to re
having‘ achance to couple. The'best control for
the most eficient coupling is for the operator to
act With the NaNOz. The azotization may be
the addition of sodium nitrite, maintaining the 55 If a decided bleed'is observed, it is an indication
solution at approximately 0° C., during the re
that the azo compound is in excess. As long as
I
the‘developer solution is in excess of the azo solu
The methylenic developer is dispersed in wa
tion during the ?rst 45 minutes of coupling, a
ter and is dissolved with the aid of an alkali such
good reaction may be expected. A clear white
as sodium hydroxide. After complete solution it 60 spot test on ?lter paper, when touched with a
is diluted with water and cooled as with ice to
drop of are solution, giving an intense colored
0° C.—20° C.
reaction, is an indication that ‘the developer solu
The coupling process is carried out in the sep
tion is in excess.
‘
“
arate vat, with the pH maintained at a predeter
After the coupling reaction has thus been car
mined level below approximately pH 5.0, and 65 riedv out, the temperature is raised to approxi
preferably between 3.5-4.3 as stated. The vat is
mately 60-650 C., and the formation of the pig
?rst provided with an acid such as acetic acid,
Inent of the high strength and clear color de
and an acid salt such as sodium acetate is added
scribed is thus completed. The pigment may be
which acts as a buifer to maintain the pH at the
?lter pressed, Washed and dried in the usual man
desired level during coupling. The acid solution 70 ner either by air drying or with gentle heat.
in the coupling vat is also brought to 0° C. which
However, in the case of many of these dyes,
temperature should be maintained until the com
heating of the pigment or even storage after air
pletion of the couplingr reaction, and suiiicient
drying, causes them gradually to lose their
strength, and to develop an undesirable reddish
water is added to insurelthe low concentration
throughout the reaction.
~
' 75 or brown/color with lack of cleanness;
When
action.
2,410,219
8
this occurs the advantages of the new process are
decreased to the extent of the degradation and
color change experienced.
and coupling components or developers-contain
ing a. methylenic group. A methylenic group is a
CH2 group so situated in a molecule, that both
hydrogens are highly reactive and can be readily
replaced, atypical case being one in which the
CH2 group is adjacent to a 0:0 group. The hy
drogens of the CH2 group are called tautomeric
I have found that if the pigment is subjected
to proper resination after its completed forma
tion as will be described hereinafter, this change
is prevented and the pigment will retain high
hydrogens and the methylenic system may exist
strength and its original shade even upon heating
in either or both of two tautomeric forms, that is,
to 65° C., or above, or upon storage for prolonged
10 the keto form and the enol form either of which
periods of time.
The resination is preferably carried out in the
coupling bath immediately after coupling and
heating. At this point the pH is below 5.0 as de
scribed above. Resination according to this in
may change to the other form.
The coupling of
the azo compound usually takes place at this re
active group.
This potentiality of the methylenic compounds
dispersed in alkali, and a precipitant therefor,
of existing in two such di?erent forms, may be
responsible for the degradation of the unpro
tected pigment as upon heating or storage, which
in such pigments can result in great decrease
in strength and change in color. It is not clearly
understood now why this degration in pigments of
this type occurs. One theory which may well be
correct is that change from one tautomeric form
such as aluminum sulfate solution are added
to the other in the pigment as formed is accom
practical operations by thorough inter-reactive
ory is that degradation is caused by a building up
or growth of the crystals after formation and
during heating or storage and that the resulting
vention is most advantageously carried on at a
pH not below about 6.5. Accordingly the pH of
the bath after coupling is now raised to about
6.5, for example, by the use of caustic. Then, a
solution of a resin which will be ?nely dispersed
in the bath is added thereto. Very satisfactory
results are secured when rosin dissolved or ?nely
panied by degradation of strength and color, and
under conditions controlled to form the protective
covering or ?lm of resinate about the pigment 25 that the degradation merely indicates the extent
of such progressive change. An alternative the
particles, such being readily accomplished in the
admixture such as caused by stirring or agitation. '
Under such conditions adequately protective res
ination of the pigment particles readily occurs 30 crystals give the markedly different strength and
color. But, whatever the theory, it is a. fact
and agitation for a short period of several min
that degradation occurs, and it is especially ob
utes is su?icient to complete this particular res
jectionable with a pigment of high strength and
ination, and in commercial practice stirring is
clean color such as produced by this method.
carried on for about ?fteen minutes to insure
completion. The minimum admixture period may 35 Also it is not now de?nitely understood why
this pigment when, properly resinated maintains
vary somewhat for different conditions, but an
its strength and shade, but seemingly the resina
adequate period may be readily determined by
tion, in
way, prevents this change, per
experience. As described, this condition is indi
haps by preventing intermolecular migration to
cated when the ?nal pH is about 6.5. If alumina
hydrate, in amount between 1 and 100 per cent 40 another tautorneric form, or by preventing ob
jectionable crystal growth or change in crystal
of the amount of resinate is also present in the
bath as resination is effected,‘ even more com
plete protection of the pigment particles to main
tain the inherent superior characteristics and to
prevent degradation is secured. And, also, the ,
presence of the alumina hydrate either increases
the inherent superior characteristics of the pig
ment particles, or at least makes those inherent
characteristics more apparent in use-although
the reason why this is so is not completely under
form. In any event proper protection as by such
resination maintains the pigment~d3festuff against
objectionable degradation.
Examples of the satisfactory production of
commercial pigments according to my invention
using different azo compounds, and ‘different
methylenic type coup-ling components to give new
and improved pigments of color strength greatly
exceeding the commercially adopted standard
and also of shade and cleanness of color much
stood at present. And it has been found that
superior to and much more desirable than the
alumina hydrate can be added to the reaction
known commercial pigments, are given below:
bath before the coupling, with proper adjustment
to keep within the desired pH range and that it
EXAMPLE I.-PREPARATI0N'0F A DICHLORBENZIDINE
will be available for resinating of the pigment
ACETOACETANILID YELLOW
particles; or it may be added to the bath after
coupling reaction is completed but before the res
a. Preparation of tetmzo solution
inating components above referred to are added.
45 parts of dichlorbenzidine' hydrochloride of
After resination, the resinated pigment is ready
for ?lter-pressing, drying, and use. When 60 45% amino content are stirred vigorously in a
beaker with 450 parts of water. 49.6‘ parts of
treated as described above, such pigment dye
hydrochloric acid are added and the temperature
stuif will withstand conditions heretofore con
is decreased as by the addition of ice to 0-3" C.
sidered impossible without undergoing any sub
To this is added rapidly and with good agitation
stantial change, for example, they will withstand
such severe tests as keeping the pigment at a 65 12.2 parts of sodium nitrite dissolved in 60 parts of
cold water. In addition ice is added, or refrig
temperature of 65° C‘. (149° F.) for two weeks, in
eration used, to maintain the temperature at
fact some pigments withstanding even higher
approximately 0° C. during tetrazotization.
temperatures of the order of 90° C. Also, storage
About a half hour will complete the tetrazotiza
of the resinated pigment for six months results
in almost inappreciable loss of strength, e. g., less 70 tion, when a positive test to both Congo and
starch iodide papers will be given. 14.5 parts of
than 5%, and in no perceptible change in shade
sodium acetate is then added and stirred for ?ve
and cleanness.
minutes and the entire solution is made up with
The process of my invention is applicable to,
ice and water to a temperature of 0° C. and
and produces greatly improved colors whenever
'
coupling is effected between azotized components 75 volume of 800 parts.
2,410,219
9 ~.
10
b.-Prcparation of acetoacetam'lid solution
To this is added 12 parts of 70% acetic acid.
The coupling reaction is carried out in the fol~
lowing manner: First, 10% of the total of the
acetoacetanilid solution is run into the coupling
33 parts of acetoacetanilid are dissolved in 200
parts of water containing 8 parts of caustic soda.
After complete solution is obtained it is diluted
with water to a total volume of 800 parts at a
temperature of 0° C.
c. Coupling '
I bath in a small stream.
At this point the diazo _
solution is introduced and this is run in simul—
taneously with the remainder of the aceto
acetanilid solution at a speed such that the reac
tion requires about one hour. I The temperature
The coupling bath is prepared by dissolving 29 10V then is raised to'60~65° C. to complete the forma
parts of'sodium acetate in 200 parts of water
containing 24.8 parts of 70% acetic acid and
bringing the temperature to 0‘? C. Then 1.5% of
thetotal of the acetoacetanil'id solution is run
into the coupling vessel in aslow stream with good
agitation.
concomitantly with the addition of
acetoacetanilid the tetrazo solution. is introduced
into thecoup-ling bath at a rateequal to that
ofthe acetoacetanilid.
Both solutions are run
simultaneously into the coupling bath so as to
e?ect intimate admixture and prompt effecting of
the reaction, and this is continued until the reac
tion is'complete. The entire time of coupling
requires about an hour. All solutions are main
tained at about 0°—3° C. during coupling. After ~.
the coupling reaction has thus been carried out,
the temperature is raisedto approximately 60—65°
C. and the formation of the pigment of the high
strength and clean color described is completed.
A; yield of substantially>l00% oi? pigment based 30
tion of the pigment. This pigment whenv pro
duced and air-dried as described is tremendously
superior in cleanness to the best prevailing com
mercial Hansa Yellow G product which could be
' purchased in 1942 and is much greener in shade
and more transparent when tested by the stand—
ard drawn down test in linseed oil,‘ and is of the
order of 100 per cent stronger, as hereinafter
described.
EXAMPLE III.——PREPARATION or A HANSA YELLOW
10G TYPE YELLOW
a. Diaeoiz'zation
8.6 parts of para-chloro-ortho~nitraniline are
mixed with 200 parts of water containing 3.6 parts
of sodium nitrite. Sufficient ice is added‘ to
reduce the temperature to 0° C. and 24 parts
of hydrochloric acid, 20° Bé., are added. This is
well agitated until complete solution is obtained
and the temperature is maintained at 0°’ C. It
requires about 11/2 hours to complete diazotization
on: the theoretically obtainable amount is ob
tained. After ?ltering the pigment is then dried
under conditions carefully controlled to avoid
and solution after which the solution is made up
degradation, for example, satisfactory results are
to a ?nal volume of 400 parts.
attained by drying with humid air at room tem 35
12. Preparation of acetoccetchloranilid solution
peratures and the strength of the color when pro
duced as described and'so driedwill be of the
10.6 parts of acetoacetchloranilid are dissolved
order of 40% stronger than the best prevailing
in 200 parts of water containing. 4-5 parts of
commercial dichlorbenzidine yellow pigment
caustic soda maintaining the temperature under
product when measured by the standard “draw 4.1" 30° C. This is diluted with Water and brought
down” test in linseed oil as hereinafter described.
to the same Volume as the diazo- solution, (400
Its shade is cleaner and a more desirable greener
parts) at a temperature of 0°‘ C. preparatory to
shade.
coupling.
EXAM‘PLE II.-—PRE1;ARATION or A HANSA YELLOW G
TYPE-YELLOW
a. Diazotization
15.2 parts of ortho-nitro-para-toluidine are
added with agitation to 300 parts of water con
taining 7.5 parts of sodium nitrite. Sumcient ice
is added to reduce the temperature to 0“ C. and
26 parts of hydrochloric acid, 20°
are added
0. Coupling
The coupling bath is prepared by dissolving
25 parts of sodium acetate in 200 parts of water
at 0° C. To this is added 6 parts of 70% acetic
acid. The coupling reaction is carried out in the
following manner: First, 10% of the total aceto
acetchloranilid solution is run into the coupling
bath in a small stream. At this point the diazo
solution is introduced and this is run in simul
rapidly. This is well agitated until complete
taneously
with the remainder‘ of the aceto
solution is obtainedythe temperature being main 55
acetchloranilid
solution at a speed such that'th'e
tained at 0° C. during the agitation as by the
acetoacetchloranilid component is slightly in
addition of ice.v It requires about a half hour to
excess of thediazo component during all but the
anhour to vobtain complete solution, at the end
final stages of the reaction, which requires about
of-"which time a positive test to starch iodide
and Congo paper is evident and the diazo solu
tion is ready for coupling after the solution has
been made up to a volume of 600 parts with water.
b.iP‘reparation of acetoacetcnilid solution
an hour. When incorporation of the components
is thus ,colrrpleted,v the temperature of the mix
ture then visraised to ?ll-65° C, to complete the
formation’v of the pigment of high tinctorial
strength and clean shade; This pigment, when
dried asidescribed, is ‘of ‘the order of ‘50 per cent
17.8 parts of 'acetoacetanilid are dissolved in 65 stronger, and is more transparent than the‘ best
200 parts ofwatercontainingll? grams caustic
soda maintaining the temperature below 35° C.
prevailing commercial Hansa Yellow 10G pig
ment available for purchase in 1942, when tested
The solution'is diluted with water to 600 cc~., the
as described.
.
,
same volume as the diazo solution, and is brought
3 To-secure satisfactory and lasting results in
to a temperature of 0° C.
70 protecting the pigment by resination against .
degradation, the-application of the protecting
c. Coupling
agent must be so accomplished that all, or sub
The coupling bath is prepared by dissolving 16
parts of sodium acetate in 200 parts of Water
and brought down to and maintained at 0° C.
stantially all, offthe pigment is vadequately so
protected, as the unprotected pigment will'be
Very susceptible tochan'geas pointed out. As
2,410,219
11
described very satisfactory and substantially
complete protection is secured when resinatio'n
is carried out in the coupling bath as described
above. An example of such resination which has
been satisfactorily carried out in commercial
operation in the production of a so resinated
dichlorbenzidine yellow is sufficiently illustrative.
EXAMPLE IV;-- RESINATION OF DICHLORBENZIDINE
ACETOACETANILID YELLOW
Dichlorbenzidine-acetoacetanilid yellow pre
12 -
pling bath at a rate equal to that of the l-phenyl
3-methyl-5-pyrazo1one. Both solutions are in
troduced into the coupling bath simultaneously
at a speed such that the coupling requires about
one hour.
The temperature then is raised to
(SO-65° C. to complete the formation of the pig
ment.
-
This pigment when produced and air-dried as
described is a brilliant reddish yellow. All known
10 prior commercial pigment products secured from
dichlorbenzidine and 1-phenyl-3-methyl-5-pyra
zolone are of an entirely different shade of color,
pared as described in Example I and while still
being orange in color. Therefore, it is not prac
in the coupling bath, is treated with caustic
tically possible to compare, on the basis of tinc
soda solution‘ until the pH of the mixture is
raised to approximately 6.5. At this point 8.8 15 torial or color strength, my new pigment with
any of the known commercial products prepared
parts of alumina hydrate are added and 8.8 parts
from the same azo compound and methylenic
of water White rosin dissolved or dispersed
coupling component as my pigment dyestuff.
with two parts of caustic soda in suf?cient water
Further, I have found that this new pigment
to yield a 5% solution or dispersion of sodium
resinate are added, and the mixture agitated to 20 dyestuff when adequately completely protected
by resination, which is substantially the same
eiTect adequately complete admixture of the
as herein described for the dichlorbenzidine
resinate material with the pigment dyestuff par~
acetoacetanilid coupled product will withstand
ticles. Finally 3 parts of aluminum sulfate dis
without change in strength or shade such a severe
solved in 30 parts of water are added. The mix
ture is stirred for several minutes as described, 25 test as for example, subjecting the pigment to a
temperature of 65° C. (149° F.) for two weeks
?ltered, and the portion remaining on the ?lter
or storing of the so resinated pigment for six
washed with cold water. The washed material
months.
comprises resinated dichlorbenzidine yellow of
If the dichlorbenzidine-1-phenyl-3-methyl-5
such characteristics that it will undergo, without
pyrazolone coupled product secured as described
observable change in strength or shade, such a
and without an adequately complete protective
severe test as subjecting it to a temperature of
resination, as for example, the product as ob
65° C. for a period of two weeks. Even upon
tained at the end of the coupling reaction is
storage of the resinated pigment for as long as
?lter-pressed and then dried, as for example, in
six months, it has been found to suffer as a maxi
mum a loss of strength of less than 5%, and no 35 a so-called “dry box” at 60° C. (140° F.), a pig
ment is secured which is comparable in shade to
perceptible change in shade.
known commercial products of this type but
EXAMPLE V.-—-PREPARATION or A DICHLORBENZIDINE~
which is of the order of 40% stronger than the
PHENYL METHYL PYRAZOLONE YELLOW
best known commercial products secured from
dichlorbenzidine and 1-pheny1~3-methyl-5-py
a. Tetrazotz'zation
razolone.
8.28 parts of dichlorbenzidine are agitated in
The practical man in industry, for example,
a reaction vessel with 100 parts of water. 10
the printing ink maker, will usually determine
parts of hydrochloric acid (20° Bé.) are added,
the character of a a pigment as to its strength,
and the temperature of the agitated mixture 45 shade, and cleannesslby preparing a dispersion
raised until boiling of the mixture occurs. The
probably the equivalent of a printing ink actu
mixture then is allowed to cool to approximately
ally used, and making a so-called drawn-down
50° C. The temperature then is decreased to
in comparison with other drawn downs from
0° C., at which point it is maintained during sub;
previously used inks or a prepared standard,
sequent tetrazotization. 10 parts of hydrochloric 60 whereby a basis. of comparison is secured which
acid (20° Bé.) and 5 parts of sodium nitrite then
permits of correctly formulating the ink to give
are added to‘ the cooled mixture, and the whole
a desired result in printing. One way of deter
mining relative strength is to admix diluting or
extraneous pigments with the pigments of this
then are incorporated, and the mixture then is 55 invention in an ink so that the color strength,
diluted to a volume of 400 parts at 0° C‘.
shade and cleanness will match the color strength,
agitated for approximately 1/2 hour. 5 parts of
sodium acetate and 9 parts of I70% acetic acid
b. Preparation of phenylmethylpyrazolone
shade, and cleanness of an ink containing a com
mercial pigment sold for comparable purposes
solution
and of, the same general types. For example, in
12.8 parts of 1-phenyl-3-methyl-5-pyrazolone 60 order to thus compare the Hansa Yellow G type
yellow pigment of Example 2 above with the
are dissolved in 200 parts of water containing
best available Hansa Yellow G type of pigment
3.25 parts of caustic soda; After complete solu
commercially available-4. e., that known as Lith
tion is obtained it is diluted with water to a total
osol Fast Yellow HN Powder sold by E. I. du Pont
volume of 1500 parts at 0° C., and the pH of the
de Nemours & Co., Inc, it was found necessary
solution adjusted to 6.5.
to add such quantity of added materials based
c. Coupling
on applicant’s I-Iansa Yellow G type yellow that
the matching inks contained the following:
The coupling bath is prepared by dissolving 12
parts of sodium acetate in 200 parts of water
Ink: #1
containing 15 parts of 70% acetic acid and bring 70
Pounds
ing the temperature to 0° 0. Then 15% of the
Lithosol Fast Yellow HN Powder ________ __ 25
total of the 1-phenyl-3-methyl-5-pyrazolone so
#2 Linseed oil varnish __________________ __ '75
lution is run into the coupling bath in a slow
stream and with good agitation. At this point
10c
the tetrazo solution is introduced into the cou 75
2,410,219
14
13
Ink #2
.
'
Pounds
Hansa Yellow G type yellow of Example 2--
12.5
Chrome orange pigment _______________ __.
2.1
#2 Linseed oil varnish _________ -s _____ __
68.4
Alumina hydrate _____ _._____ _______ __-___
8.0
Zinc sul?de
9.0
_____p_____p_ _____ __ ________ __
vide a pigment of clean color and high tinctorial
strength, which comprises preparing a high con
centration solution of the azo and a high con
centration solution of the coupling component in
relatively controlled molecular proportions, pre
paring an aqueous reaction bath having an acid
pH into which said coupling components are to
be added and having such constituency as to re
100.0
main of substantially constant acid pH below
From this it is evident that approximately equal 10 about 5.0 throughout the reaction period, and
introducing said components at a controlled rate
parts of applicant’s pigment of Example 2 and
and in equivalent reacting proportions into said
of these added extraneous materials were re
reaction bath and maintaining the concentration
quired in order to give a composite substantially
of the components in the reaction bath below
equivalent in strength or covering power to the
about 2% and causing intimate reacting admix
commercial Hansa Yellow G type pigment re
ferred to; that is, approximately one-half as much
ture of said components as introduced, and con
of applicant’s pigment of Example 2 admixed with
tinuing such controlled introduction of the com
other materials would give the same eiiect in use
ponents until substantially complete inter-reac
as twice as much of the commercial Hansa Yellow
tion of both components is e?ected.
G type pigment referred to; in other words, ap
2. The method of producing a pigment by cou
plicant’s pigment of Example 2 is approximately
pling an ace component with a methylenic cou
100 per cent stronger than the commercial pig
pling component which comprises feeding the
ment referred to. Therelative strength can be
two components each in solution simultaneously
determined in the same way by comparison with
into a‘reaction bath in controlled reacting pro
other commercial pigments, and in all of the pig
portions while maintaining the concentration of
ments of applicant’s invention very large in
the componentsin the reaction bath below about
creases in. color strength differing somewhat for
2% and the pH of the reaction bath below about
each of applicant’s types of pigments described
5.0 and intimate reacting relationship of the re
are secured, but all of them show astonishingly
actants in the bath to cause substantially com
improved characteristics overall other commer 30 plete reaction of the components and without in
cial pigments known to applicant and sold for
terfering precipitation or reaction of either com
the same uses. In fact the shade of all the yellows
ponent.
exceptthe Hansa Yellow 10G type is so pro
3. The method of producing a, pigment by cou
pling an azo component with an methylenic cou
nouncedly on the green side that it is di?‘icult to
mix them with diluting pigments which will cause
them to exactly match in shade the red shade
yellows heretofore produced and also cause them
to match such red shade yellows in color and
cleanness. In addition to the above test which
is one which may be readily performed by skilled —
pling component which comprises feeding the
two components each in solution simultaneously
into a reaction bath at a pH below about 5.0
in controlled molecular proportions, controlling
the rate of feeding of the reactants so that ‘the
methylenic component is present in the bath in
technicians in industry and which is the usual
excess not greater than about 20% of the azo
practice, the remarkable increases in the char
component during the major partof the course
acteristics of strength, cleanness, and shade may
of the reaction, maintaining the concentration
be readily determined with great technical ac
of the components in the reaction bath below
45
curacy by the well~known recording spectro
about 2%, and effecting andv maintaining inti
photometric test. As well understood in such
mate reacting relationship of the reactants in
tests shade as heretofore used is determined in
the bath during the reaction period.
terms of dominant wave length (A) , cleanness in
4. The method of producing av pigment by cou
terms of purity, and strength in terms of re?ec
pling an azo component with a methylenic cou~
tivity. The scienti?cally accurate tests thus con- ’
ducted corroborate and properly compare with the
pling component, which comprises preparing con
centrated solutions of the individual components,
preparing an aqueous reaction bath at a pH
below about 5.0, and simultaneously introducing
the solutions of components into said reaction
bath at a substantially equimolecular predeter
with the commercialpigments referred to are ap
mined rate to maintain the concentration of the
proximately as follows:
,
components at a predetermined low level in the
The Hansa Yellow 10G type yellow- of Example
bath,
and e?ecting and maintaining intimate re
III is approximately 50 per cent stronger than
the Hansa Yellow 10G pigment sold by Zinsser 60 acting admixture of the reactants in the bath
during the reaction period.
and C0. The phenylmethylpyrazolone yellow of
5. The method of producing a pigment by cou
Example V and unresinated is approximately 4.0
pling an azo component with a methylenic cou~
per cent stronger than YB.~3 Yellow pigment, sold
pling component which comprises preparing con~
by Harmon Color Works, Inc.
"itrated solutions of each component, preparing
(iii
While the products ‘herein described and the
more common industrial tests above referred to—
and under such spectrophotometric method of
testing the strength of various pigments made
according to the several examples above set out
methods of producing the same constitute pre
ferred embodiments of the invention, it is to be
understood that the invention is not limited to
these precise products and methods and that
changes may be made therein without depart
ing'from thescope of the invention which is de
?ned in the appended-claims.
What is claimed is:
'
v
1. The method‘ of coupling an azo compound
witha methylenic coupling component to pro.
an aqueous reaction bath having a pH below
about 5.0 starting the feeding of the developer
component into said reaction bath to produce a
limited concentration thereof in the bath of not
more than 2%, then starting the feeding in of
the azo component and thereafter simultaneously
introducing the separate components into the
bath reaction zone in equivalent reacting pro‘.
portion and controlling the rate of introduction
thereof and 'ie?ecting and maintaining such in'
2,410,219
16
15
timate admixture thereof in the bath reaction
methylenic type coupling component each intro
zone as to insure complete reaction until the
duced as a solution into a reaction bath main
developer solution has been completely added,
6. The method of producing a pigment by cou
tained at a pH below about 5.0 throughout the
coupling reaction with the introducing of the
coupling components into the bath maintained
at a low rate controlled to give equivalent react
pling an azo component with a methylenic cou
ing proportions in intimate reacting relationship,
pling component which comprises preparing an
acid coupling bath in volume controlled accord
ing to the amount of components to be added
thereto and having pH below about 5.0 and buff
and resinated against objectionable change under
said adverse conditions by treating the reacted
and then adding the remainder of the azo com
ponent.
'
mass of the bath after completion of the reac
ered to maintain said pH during coupling re~
tion with the pH raised to about 6.5 with an alka
line resinous solution and a precipitant for said
action,
alkalinepreparing
solution of
ana acidic
methylenic
azo solution
coupling
and
com
resinous material in solution to effect protective
resination of the pigment particles while in sub
stantially their originally produced condition.
ponent, adding initially to the acid bath a small
11. A pigment dyestuif of high tinctorial
proportion of the methylenic coupling compo
strength and clean color when formed, said pig
nent, then starting the feeding in of the azo
ment dyestu'ff comprising particles prepared by
component and thereafter slowly adding ezo solution and methylenic coupling component solu~
coupling an azotized component with a meth
tion-s simultaneously in equivalent reacting pro 20 ylenic type coupling component with said arti‘
portions to the acid coupling bath while main
cles formed by substantially complete inter-reac
taining the pH of the coupling bath below about
tion of a solution of an azo component with a solu
5.0 throughout the coupling reaction, and main~
tion of a methylenic coupling component with said
taining intimate reacting relationship of the com~
particles formed by a substantially instantaneous
ponents in the bath during the reaction period. 25 reaction of said solution components admixed in‘ a
7. The method of coupling a tetrazotized ben
reaction bath maintained at a pH below about
zidine derivative with a methylenic coupling com
5.0 in substantially equimolecular proportions un
ponent according to the process as set forth in
claim 6.
8. The method of producing a pigment by cou
pling tetrazotized dichlcrzenzidine with aceton
acetanilid which comprises feeding the two com—
ponents each in solution simultaneously into a
reaction bath in controlled reacting proportions,
maintaining the pH of said bath throughout the
coupling below about 5.0 and e?’ecting and main
taining intimate reacting relationship of the re~
actants in the bath to cause substantially coll..
plete reaction of the coup1ing components, and
without interfering precipitation or degradation
of either component during the reaction period.
9. The method of preparing a pigment dyestuif I
of high tinctorial strength and capable of main~
taining said strength substantially undiminished
der intimate reaction conditions to produce cou
pling reaction forming the pigment particles wi_h
out the presence of unreacted or extraneous ma
terials.
'
12, The method of preparing a pigment dye
stuff of high tinctorial strength and capable of
maintaining said strength substantially undimin
ished under adverse conditions equivalent to heat
ing to 65° C. or more for two weeks or storage
for periods as long as six months, which com
prises preparing solutions of an azo component
and of a methylenic developer component of rel
atively controlled reacting proportions, prepar
ing a reaction bath in volume controlled accord
ing to the amount of components to be added
thereto and comprising an aqueous acid solution
buffered to maintain a pH below about 5.0
under adverse conditions equivalent to heating to
throughout the coupling reactions, simultaneous
65° C. for two weeks or storage for periods as
ly introducing azo solution and developer solution
long as six months, which comprises preparing
into said reaction bath to reactively admix said
solutions of an azo component and of a meth~
solution components in substantially equimolecu
ylenic developer component of relatively con
lar proportions under conditions insuring inti
trolled reacting proportions, preparing a reaction 50 macy of complete reaction until completion of
bath in volume controlled according to the amount
reaction, thereafter raising the temperature of
of components, to be added thereto and compris~
the reaction bath to approximately 60—65° C.,
ing an aqueous acid solution buffered to maintain
thereafter raising the pH in the bath with its con‘
a pH below about 5.0 throughout the coupling
tained coupled material to about 6.5 and hav
reactions, simultaneously introducing aZo solu
ing added thereto as a protective assistant a rela
tion and developer solution into said reaction
tively minor proportion of alumina hydrate add
bath, and e?ecting and maintaining intimate re
acting relationship of the reactants to cause sub
stantially complete reaction of the components,
thereafter raising the temperature of the reaction
bath to approximately 60-65” C., thereafter rais
ing a resin solution and a precipitant to effect
resination of the pigment particles, and thereafter
recovering the resinated particles of pigment dye
stuff.
13. The method of producing a pigment by
ing the pH in the bath with its contained coupled
coupling an azo compound with a methylenic
material to about 6,5, adding a resin solution and
coupling component which comprises feeding the
a precipitant component reactive with the resin
to e?ect resination of the pigment particles in 65 two components each in solution simultaneously
into a reaction bath in controlled reacting pro
the bath, and thereafter recovering the resinated
particles of pigment dye.
.
portions maintaining avcontrolled low concentra
10. A pigment dyestuif of high tinctorial
strength and clean color and capable of main~
taming said strength and color substantially un
diminished under adverse conditions equivalent
tion of the reactants in the bath during the re
action, maintaining the reaction bath at a pH
to heating to 65° C. for two weeks or storage for
periods as long as'siX months, said pigment com~
in the bath to cause substantially complete re~
action of the solution components, and concomi
prising particles prepared by substantially im~
mediate coupling of an azo component with a
below about 5.0, and effecting and maintaining
intimate reacting relationship of the reactants
tantly controlling said coupling reactions in said
bath to prevent interfering precipitation or re
2,410,219
17
18
14. The method of producing, a pigment by
coupling an azotized component with acetoacet
ing the reaction and maintaining the bath
throughout the coupling at a pH below about
5.0, effecting substantially complete inter-reac
tion of the coupling components within said bath
anilid which comprises preparing solutions of the
components feeding the solutions of components
actions within the bath to prevent interfering
action of either component during the reaction
period.
-
and concomitantly controlling the. coupling re
simultaneously into a. reaction bath'in controlled
precipitation or reaction of either component dur-.
reacting proportions maintaining a controlled low
concentration of the reactants in the bath dur
ing the entire inter-reaction of the components.
THEODORE A. LANGSTROTH. v
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