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Operational Instruction
H200 Series Backhoe Loaders (820,860,880,970,980)
Issue Date: 01-Oct-2012
Model:
H200 BHL
Language:
English (en)
Revision No. 1.0
Original Instruction
2
Training Material Copyright В©
For further information on the subject mater detailed within this training book, please refer to Terex
United Kingdom Limited, Workshop Manuals, Operators Manuals and Product Parts Books.
Alternatively, please contact:
Email. service@cominvest-akmt.ru
The Illustrations, technical information, data and descriptive text in this manual, to the best of our
knowledge, were correct at the time of print. The right to change specifications, equipment and
maintenance instructions at any time without notice, is reserved as part of the Terex United Kingdom
Limited policy of continuous development and improvement of the product.
No part of this publication may be reproduced, transmitted in any form – electronic, mechanical,
photocopying, recording, translating or by any other means without prior permission of Customer
Support Department – Terex United Kingdom Limited.
Please refer to TEREX Specification Sheets or consult Factory Representatives to ensure that
information is current.
Contents
Section 3. Operational Instructions
• Cabin
Door
• Operator Controls
• Front Instrument Panel
• Warning Lights
• Right Side Instrument Panel
• Loader Controls
• Self Level Operation
• Backhoe Controls
3
4
Cabin Door Windows
Cabin door window lock. Closed.
Inside it has a lock hole to be used
to secure the window `Open`
5
Cabin Door Windows
Secure window for small amount
of air flow.
Open window fully and secure
on the stopper – take care not
to allow window to fly open.
6
Front Console Syncroshuttle
4 Wheel
MODE SELECTOR
FOR / REV
SELECTOR
•HORN
•TURN SIGNALS
•LIGHTS
Front Console Powershift
Transmission Control Lever
FOR / REV Selector & Four Speed
Powershift Control
7
Powershift Travel Lever Assembly
Kick Down Button
In manual – the gearbox will not change
from 3rd to 4th until over 18 kph
FWD
1
1
2
2
3
4
3
4
REV
F
N
R
Auto - select 4th For/Rev unit will automatically select 2nd then
change up gears after 4 kph
On TLB2 gearbox NO 4th Gear Reverse is available.
- CONNECTOR V1 Rec eptac le: DEUTSCH DT 04-8PA-CE02
Mates with:
Plug: DEUTSCH DT 06-8S
NOTE: The powershift lever is not interchangeable between the Carraro or Clark/Dana gearbox
8
9
Front Console Warning Indicator Lights
Parking
Brake
Turn Indicator Signals
Head Lights
Transmission
Neutral
Engine
Preheat
Engine Fault Warning
Side Light
10
Front Console TBL2 Warning Indicator Lights
Used from June 2009
Parking
Brake
Turn Indicator Signals
Head Lights
Transmission
Neutral
Engine
Preheat
Engine Fault Warning
Side Light
Three Position 4 Wheel Drive Switch (4 WD Models only)
11
Position (1) 2 Wheel Drive
2 Wheel Braking
Front drive axle disconnected.
Rear Brakes individually used to steer for Tight
Turns, “LOADING TRUCKS”.
Position (2) -
2 Wheel Drive
4 Wheel Braking
Front drive axle disconnected.
All Brakes used when brake pedal is pressed
causing brake switch to close. Lock into this
position for “ROADING”.
Position (3) -
(3)
(2)
(1)
4 Wheel Drive
4 Wheel Braking
Switch Locked In This Position.
This Position Will Produce Efficient Braking And
Should Be Used For “OFF ROAD”..
Three Position 4 Wheel Drive Switch (4 WD Models only)
“ROADING”
(3)
(2)
(1)
Position (2) -
2 Wheel Drive
4 Wheel Braking
In normal two wheel drive if the brakes are applied at speed (on the road) the weight transfer of the
machine would raise the rear of the machine and make the brakes inefficient.
In position 2 when the brake is applied electrical power is also cut to the 4wd solenoid in the gearbox.
This applies drive to the front axle, locking both axles together, thus allowing the machine to use the
transmission and all four wheels to brake.
CAUTION – Do not engage with machine wheels raised off he ground.
12
13
Below the Front Console
Differential Lock Pedal – Give
Brake Pedals – The two pedals are
equal power to both rear wheels. Useful
when the wheels have insufficient
adhesion.
equipped with a lock, to enable the machine to
be braked as one or to aid steering by being
used independently.
Transmission
Gear stick
Engine Accelerator Pedal – Used to
increase the engine speed.
NOTE: Do Not Engage Diff. Lock While Wheels are Off the Ground or Spinning.
14
Transmission Gear Change Lever and
Transmission Dump Button
Transmission Dump (Interrupt Button) - Press and hold the button to disengage the
transmission drive and enable gear selection.
15
Right Hand Side Console Cab unit
Side Instrument Pack
Fuse & Relay
Panel
Cabin Heater
Controls
Side Switches
Clam Shell
Control Lever
Ignition Switch
Loader Control
Lock
Hand Cable
Throttle
Loader Control
Lever
Transmission
Gear Stick
Parking Brake
Backhoe Transport
Lock
16
Side Console Switch Pack
Front Working Light
Beacon
Rear Working Light
Rear Windshield Wiper
Hazard
Backhoe Sideshift Lock
Rear Windshield Wash
Return To Dig (Rtd)
Single / Twin Pump
Unload
Backhoe Quick Hitch
Horn
17
Side Console Instrument Pack
Engine Coolant
Engine Tachometer – Shows engine speed
Temperature Warning Lamp
in revolutions per minute.
– On when the engine cooling
Engine Oil Pressure Warning
system reaches an abnormally high
Lamp – Comes �ON’ when the engine oil
temperature.
pressure is too low.
Alternator Charge
Warning Lamp –
Transmission Oil Temperature
Warning Lamp – �ON’ if the transmission oil
temperature is too high.
�ON’ when the
alternator/fan belt is
broken or the alternator is
not charging the battery.
Air Filter Restriction Warning Lamp – Lamp comes on
when the air filter primary element needs to be cleaned or replaced.
Hydraulic Filter Restriction Warning Lamp
– Comes on when the hydraulic filter needs to be
replaced.
Hydraulic Oil Temperature Warning Lamp –
�ON’ when the hydraulic oil temperature is too high.
Fuel Level Gauge – Shows the
Not Used.
quantity of fuel in the fuel tank.
Engine Coolant Temperature
Gauge – Normal the needle is in the
�white’ section.
18
Loader Controls
Clam Shell Control
Pump Unloader
Transmission Dump
Loader Control Basic Linkage
19
20
Raising & Lowering the Loader Beam
21
Dumping / Crowding “Filling” the Bucket
22
Loader Float Control
• PUSH THE LEVER FORWARD
UNTILL IT REACHES DETENT
23
Loader Beam Automatic Return to Dig
RTD
• DO NOT HOLD THE LEVER
INTO POSITION 6.
• PUSH IT LEFT & FORWARD
THEN LET IT GO.
Single / Twin Hydraulic Pump Unload Button
24
Hydraulic Unload Button
REDUCES HP DEMAND FROM ENGINE BY UNLOADING ONE OF THE TWO
PUMP’S FLOW BACK TO TANK
Locking the Loader Attachment Controls (Option)
25
26
Automatic Loader Bucket Levelling
A slight kick will be experienced in the lever when raised.
27
TOP OF LOADER VALVE - UNDER CAB
Loader Self Level
Control Linkage
Linkage keeps bucket or starts to level bucket position at 1.2 – 1.4 meters.
28
Washer should be touching lever when loader pivot is
675mm above ground.
This operates the linkage and keeps the bucket or starts to
level the bucket position from 1.2 – 1.4m.
675mm
Adjust strut.
Loader Self Level
Control Linkage
29
Bucket side
plate level
Slight dump
of bucket
1.4m (55”)
Cutting edge no higher than spill guard.
Max.
Height
1.2m (47”)
Bucket side plate level.
675mm Cut in of anti-roll back
Ground Lever
Loader Control
Linkage
Adjustment
Loader Clam Shell Control
7 in 1 Loader Clamshell
Control (Option)
OPTION 7 IN 1
30
Transmission Dump Button
Located on the left-end of the lever.
Press and hold the button to disengage the transmission drive and speed up
loader performance.
31
32
Backhoe Controls – SAE Version
Manual Controls
Servo Assisted Controls
Boom & Swing
Controller
Stabilizer Leg
Controls
Boom & Swing
Dipper & Bucket Controls
Controller
Transfer - Indicates lever
Extending Dipper / Aux. Hydraulics Control
operating pattern
Note: Manual levers can be set as
or
Stabilizer Leg
Controls
Dipper & Bucket Controls
operating patterns.
33
Operator Manual Controls
Operator Joystick Controls
Pilot Operated Backhoe Valve
Manual Backhoe Valve
Servo Assisted Backhoe Console
Configuration Changeover Valve – This
enables the controls to be switched from
(1) ISO (European community only) to (2)
SAE (Non-European community).
Servo Console Position Lock – The console has two
operating positions (1) Working position depressed
override button once to activate the controls (2) Transport
position controls will ONLY operate in the transport
position with either of the override buttons depressed.
1
2
Override Buttons located on the front of
the joystick controls.
34
35
Manual Controls Change Over SAE - ISO
SAE to ISO Controls B Series = PART# ACC 90A
Boom Raise & Lower
36
37
Boom Slew Control
C
Manual Controls
Servo Controls
D
D
C
Position (C): The backhoe attachment
slews to the left.
Position (D): The backhoe attachment
slews to the right.
Backhoe Dipper Extend / Retract
E
Manual Controls
F
Servo Controls
38
Backhoe Bucket Crowd / Dump
Manual Controls
Servo Controls
H
G
39
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