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Warehouse Management
Andrey Druzhinin
Solution Architect
1
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
Agenda
2
–
Business Challenges
–
Oracle’s Leadership Position
–
Solution Overview
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
Business Pressures
Just-in-Time Delivery
Guaranteed Availability
• How can I improve the speed
of warehouse operations?
• How do I integrate
operations to reduce order
processing time?
Inbound
One Size Fits One
• How can I manage
SKU proliferation?
• How do I ensure
labeling compliance?
3
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
• How can I improve order
promise accuracy?
• How do I create a global view
of inventory?
Internal
Processing
Outbound
Lowest Total Cost
• Where can I reduce inventory while
maintaining high fill rates?
• How do I improve labor efficiency?
Operational Challenges
Procurement
Manufacturing
Order Management
Warehouse
System 1
Warehouse
System 2
Warehouse
System N
RF Middleware
RF Middleware
RF Middleware
Integration and Operation Complexity, Localized Solutions
4
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
Agenda
5
–
Business Challenges
–
Oracle’s Leadership Position
–
Solution Overview
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
Value Chain Transformation
Optimize and Streamline fulfillment operations
ROI
Best in Class Examples
30% increase in operator productivity
100% inventory accuracy
30% decrease in handling cost / unit
95% reduction in overtime used
30% reduction in scrap
50% increase in on time shipments
6
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
Synchronize processes across functional silos
Monitor supply chain performance to Goals
Collaborate with trading partners for Accurate
supply chain Data
Globalization & Standardization of processes
Drive customer compliance
Support expansion into new markets and higher
business volumes
Greater Agility to respond to Change
Agenda
7
–
Business Challenges
–
Oracle’s Leadership Position
–
Solution Overview
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
Support for the Integrated Enterprise
Built-In, Not Bolt-On Functionality
• Eliminate Integration
Procurement
Manufacturing
Fulfillment
• Reduce Cost
and Complexity
• Reduce Risk and
Warehouse
Management
Upgrade Issues
• Eliminate Problems
with Reconciliation
Service
Finance
Planning
Unified Information, Integrated Processes
8
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
• Simplify Support
Oracle Mobile Supply Chain Apps (MSCA)
Support Basic Warehousing Needs…
Built-in Mobile User Interface
Mobile Manufacturing
Mobile Quality
Moves, Issues, Returns,
Scrap, Completions, …
Quality Collections, Specifications,
…
Mobile Receiving
Mobile Inventory
Mobile Shipping
Direct, Std, Inspect, Cross-Dock,
Print, …
Misc. Transactions, Transfers,
Counts, …
Pick, Confirm, Ship, Confirm,
Print, …
Built-in RF Middleware
RF Base Station
Mobile
Transaction Server
Apps /
Database
LAN or WAN
RF Device
9
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
Telnet Over TCP/ IP
SQL Net
Oracle Warehouse Management Solution
A Complete Warehouse Execution System
Label
RF Support
RMAs
Purchases
Transfers
Receive
Assemble
Inspect
Replenish
Cross Dock
Putaway
Cost
Global Visibility
RTVs
Orders
Transfers
Ship
Pack
Directed
Pick
Tailorable
Rules &
Workflow
Process
WIP
Issues
Seamless
Integration
Count
Transfer
Transportation
10
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
Purchasing
Manufacturing
Fulfilment
Move
Comprehensive Wave Planning
Advanced Tools to Manage Work on the Floor
Wave Rules Analytics
Pick
Pack
• Create Wave
• Plan & Analyze Wave
• Release Wave
11
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
Ship
• Task Planning
• Monitor Wave
Execution
Automated Task Management
Create, Organize, Dispatch Tasks to Optimal Resource
Task Queue
Pick Wave
Create &
Allocate
Task
Split
Merge
Sort
• Dispatch Tasks To RF Devices
• Support Multiple Picking
Methodologies
• Match Skills and Equipment to Tasks
• Perform Task Sequencing and
Interleaving
12
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
• Create Paperless, Streamlined
Processes
• Align Pick Plan with Business Mix
• Reduce Safety Issues and Training
Costs
• Significantly Reduce Travel Time
Cross-Dock and Direct Ship
Selectively Accelerate Warehouse Material Flow
Peg demand to inbound
receipts based on flexible
optimization criteria
Cross-Dock
Receive
Inspect
Deliver
PutAway
Inventory
Receive
•
•
•
•
13
Configurable Flows
Robust Consolidation Methods
Planned & Opportunistic Cross-Docking
Rules Based Supply – Demand
Matching
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
Pick
Release
Pick
Drop
Ship
Fulfill
•
•
•
•
Adjust To Storage Policy Changes
Accelerate Receiving & Fulfillment Processes
Reduce Handling And Inventory
Increase Operator Efficiency
RFID-Initiated Shipping and Receiving
Process Transactions with No Manual Intervention
(1) Load of pallets and / or cartons
with RFID tags on each
(2) Drive load through
RFID Reader in
Receiving Dock
Share RFID information
with your supply chain
partners using inbound
and outbound ASN
Out of the box DoD
compliance including
generation of DoD-64
& DoD-96
14
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
(5) Access associated
source docs
(e.g. the PO’s
ASN)
(8) Putaway,
rescan or
divert material
RFID
Middleware
(3) Interface to readers,
clean and filter data, then
pass IDs to application
RFID Event
Processor
(4) Access objects associated
with the ID's (e.g. LPN's on
ASN) then raise correct
Business Event
Application
APIs
Response
& Exception
Handling
(6) Process the Business
Event, (e.g. Receipt
of pallet or carton)
(7) Confirm success or
failure (e.g. trigger green
light or sound buzzer)
Comprehensive Logistics Solution
Integrated Logistics Adapts to Changes
Carriers /
3PLs
Global
Customers
Collaboration &
Event Management
Inbound
Supply
Source
Plan
Rate
Track
Settle
Integrated Planning & Execution
Continuous
Improvement
15
Book / Manage Pick & Pack Tender Wrhs
Label Ship
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
On-Time
Performance
Customer
Satisfaction
Carrier
Analysis
Outbound
Demand
Destination
Управление финансами
Информационная архитектура
Централизованные
правила учета
Главные Книги
Dr
Подкниги
Запасы
Проекты
16
Дебиторы
Производство
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
Консолидация
Cr
Операционный
учёт
Система BSC
Метод учета, Валюта,
План счетов,
Календарь
Кредиторы
Внешние
Системы
Зарплата
Активы
Бюджетирование
Анализ
Единая модель данных для
корпоративного управления
Администрирование
доступа и прав
пользователей
Oracle Warehouse Management
Responsive Fulfillment
Optimized Decisions
Aligned Processes
17
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
18
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
19
Copyright © 2011, Oracle and/or its affiliates. All rights reserved.
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