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Metal Stamping Press Load Sensing

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Metal Stamping Press
Load Sensing and Control
Matt De Kam
Objective
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Sense and control the load of a metal
stamping press.
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What factors contribute to loading?
What methods can be used to sense the load?
How can this information be integrated into the control
system?
The Press
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60 ton capacity
Unique Drive Train
Contributing Factors
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Working metal properties
Cutting clearance
Tool sharpness
Cutting shear
Ram velocity
Load Sensing Methods
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Strain Gauges
Load Cells
Piezoelectric
Transducers
Control System Options
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Digital Readout
Load Limit Switch
SPC Tracking
Variable Velocity Servo Press
Still Working on the Transfer Function
Simulations
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Typical Load Signal
Simulations
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Load limit switch
Simulations
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Variable velocity servo press
Simulations
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Variable velocity servo press
Questions?
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